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76 Cards in this Set

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Flight control maint manual book

Nzap 6211.006-2-9

Are the flight controls fully powered or power assisted

Power assisted

What does power assisted flight controls mean

Pilot feels air loads on the controls and does not need artificial feel to simulate

What are all the primary flight controls fitted with

Electrically operated trim tabs

What type of flaps are fitted

Fowler type trailing edge flaps

What type of cables and how many strands per cable are used on flight controls

Lockclad type


7 x 19

What is the advantage of lockclad cables

More compatible coefficent of expansion i.e closer to the aircraft and due its rigidity

Purpose of the flight station torque tubes

Provide a connection between the pilots and copilots control systems and means of transmitting inputs from flight deck controls to various canle syatems

Where are the individual torque tubes for each system located

Below the flight deck floor

What is the order from front to rear of torque tubes

Rae


Rudder


Aeileron


Elevator

Purpose of cable tension regulators

Designed to smooth out tension fluctuations due to changes in temp

Secondary purpose of tension regulators

Provide means of inducing slack into system when disconnecting a cable run for any purpose

Where are the tension regulators fitted

To each control cable system linking the cables to the torque tubes

What can happen if tension regulator bolts are incorrectly fitted

They can jam and cause the controls themselves to jam.


Correct fitment procedure should be followed

Purpose of the booster assemblies

Assist the pilot moving the carious control surfaces utilizying hyd pressure from both utility and booster systems

What arrangement is the booster assemblies in

Double redundancy arrangement

What amount of advantage does the power assistance give the pilot over flight controls

40 to 1

What is essential when moving control surfaces on the ground

Safety man

What size filter is housed in the manifold and what pressure bypass

3 micron filter with a 40psi bypass

Application of hyd pressure to a booster package with rig pins fitted will cause what

Serious damage to the units

What do the snubber valves located in the main booster actuators do

Restrict the speed of the piston in last bit of travle to prevent pilots slamming the controls against the stops

Secondary purpose of snubber valves

Effect of gust dampeners and prevent the need for control locks when leaving aircraft in high winds

Caution about gust dampening function

Only effective if the packages are full of hyd fluid. Subjecting the aircraft to high tail winds with no fluid can cause serious damage to control systems

Range of movement in the flight control systems is limited by what

By the extent of movement of the main booster actuators

What does this form

Primary stop in each system

Where are the secondary stops installed

On each station torque tube - slightly clear of contact once primary stop is reached

Warning about boost off valves

Fail safe open feature makes them un reliable method of isolating packages from hud system during maintenace

When rig pin is fitted to the aileron booster pack output what is the caution to be observed

Input is free to move and can cause damage to package if hyds are in advertantly applied if pin fitted

3 components of the aileron system

Solenoid operated shutoff valves


Pressure reducing valves


Pressure relief valve

What does the pedal adjustment system include and what might it cause

Includes a spring loaded cartridge assy which may cause injury when being dismantled

What is the caution when removing rudder

Extreme caution as siezing of hinge pins can cause damage to rudder and sureounding structure

What pressure is sent to rudder hyd booster - normal and at low speed config and why

1300 psi during normal and 3000psi at low speed config to prevent excessive stress loads on vertical stabalizer

3 components on rudder diverter panel

Diverter valves


Pressure reducing valves


Pressure relief valve

What pressure does the pressure relief valve limit to if pressure reducing valve fails

1600 psi

What does the rudder hyd system include

Pressure transmitter

Where is the bob weight attatched for the elevator control system

Suspended on the fwd arm from left hand end of elevator torque tube

What does the bob weight do

Opposes tendancy of the aircraft to pitch up or down by imparting an opposite input to the control system

What oressure does the elevator sys work at

Constant 3000 psi

What does the trim tabs do

Effectively overcome the power of booster packs by pure brute force

How are trim tabs controlled

From switches on center console or thimb switches on the outboard of each control wheel

How are the aileron trim tabs controlled

Single actuator on left aileron trim tab

Is the elevator trim system dual controlled

Yes

How do the dual controls work

An ac faster normal system and a dc emergency slower system

How to operate normal and emergency trim tabs for elevator

Normal on control wheel


Emergency on pedestal switch

What is elevator trim actuation

Detects inputs to auto pilot and attempts to cancel by moving trim tabs in the same way pilot would to relieve loads on control column

What angle does the elevator only go to for trim tab

20 degrees nose up and 6 degrees nose down

Following time limitations for elevator trim tab actuation normal and emergency

Ac - normal 25 sec on 4 min off


Dc - Emerg 60 sec on 6 min off

How many flap sections are there

4

Where is the indent and full locked position for flaps on control

50 percent detent


Full up locked

Two microswitches under flap control lever and purposes

15 percent - operates rudder pressure reduction sys


75 percent - operates landing gear warning sugnal

What is considered as the flap primary stop

Microswitch

Flap drive assy reduction

6 to 1

What drives the flap torque shaft system

Flap drive assy hyd motor which drives a reduction gearbox driving the shaft

At what psi is the flap brake engaged and de engaged

Engaged below 600psi


De engaged above 600psi

How much lbs force does it take to engage flao manual drive

Up to 120lbs force

What is installed in the manual drive to prevent damage to system if the torque exceeds ?

Torque limiting clutch at about 500inch lbs

What must be pulled before operating flaps manually

Flap control circuit breaker and to move flap selector after completion

What is supported along the wing rear beam by bearing assy

Torque shafts

How many right angle gearboxes are distributed along the torque shaft

8

What do they drive

Flap screwjacks

How many right angle gearboxes per flap section

2

What does the solid steel rod down the hollow screwjack shaft do

Gives a certain amount of shock resistance

What limits the travel of the flap ball nut

Mechanical stops

Should the mechanical stops come into contact with the flap at any stage

Not during normal operation

Are the screwjacks all the same size

No inboard screwjacks are longer

How many flap carriges are there per flap section

2 on inboard


5 on outboard

Due to the enviroment what are the flaps suceptible to

Cracking and corrosion

Die to the spring loaded neutral nature of the flap spool valve what must be done to manual overide operation

Manual overide buttons held in all the time flaps are required to move

Where is the flap restrictor located and purpose

In the up line to control speed of flap operation

Where are the flow regualtors located for flaps and purpose

In the down line to prevent motor cavitation when air loads tend to push the flaps up in flight

What does the flap asymettry system do

Protect against the situation where broken torque shaft causes asymmetrical condition

What do the assymetry brakes do

Designed to stop and hold each end of the torque shaft systemb

Right angle reduction of assymetric system

32:1

What is important if a asymmetric condition be reported

Systems should not be reset or flaps moved before diagnosis and rectification

Aileron reducing valve pressure

2050 psi

Aileron pressure relief valve pressure

2300psi