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63 Cards in this Set
- Front
- Back
Solid materials that are typically hard, shiny, malleable, fusible and ductile, and with good electrical and thermal conductivities; readily loses electrons to form cations. |
Metals |
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The ability of a material to exist in two or more crystalline forms. |
Allotropy |
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Measuring Tools |
1. Divider 2. Retractable steel tape 3. Ruler 4. Vernier Caliper 5. Folding rule 6. Caliper |
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Marking tools |
1. Automatic chalk line 2. Pencil 3. Marking knife 4. Awl 5. Capiz shell |
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Directional or Guiding tools |
1. Sliding bevel 2. Square (large or small) 3. Combination square 4. Dovetail marker 5. Plumb bob 6. Level 7. Sliding bevel 8. Marking and Mortise gauge |
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The hard, fibrous material that forms the main substance of the trunk or branches of a tree. |
Wood |
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Inorganic, nonmetallic solids that remain hard when heated. |
Ceramics |
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Solid material that is typically hard, shiny, malleable, fusible and ductile, and with good electrical and thermal conductivities; readily loses electrons to form cations. |
Metal |
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Synthetic or semi-synthetic organic compounds made from a wide range of organic polymers that are malleable and thus moldable into solid objects while soft until set to a rigid or slightly elastic final form. |
Plastics |
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Material made from two or more different materials so combined to achieve a specific purpose and properties different from its component materials. |
Composites |
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Processes for Woods |
Cutting, Bending, Shearing, Drilling, Lathing, Grooving |
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Processes for Metal |
Welding , Cutting , Bending , Shearing , Drilling , Lathing , Grooving |
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Processes for Plastics |
Material Extrusion , Polymerization , Powder Bed Fusion , Material Jetting , Binder Jetting |
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Processes for Composites |
Braiding , Knitting , Weaving , Fiber placement , Draping , Chemical Vapor Deposition |
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Processes for Ceramics |
Milling, Batching, Mixing, Forming, Drying, Firing, Assembly |
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Biological polymers (biopolymers) of crystalline n-chains of saccharides. |
Cellulose |
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Lower molecular weight branch-chained polysaccharides. |
Hemicellulose |
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Complex and high-molecular weight phenylpropane chains. |
Lignin |
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Gets filled up by these biopolymers. |
Cell wall |
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Other Properties of Wood |
a. Color b. Luster c. Odor d. Taste e. Texture |
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Have pores visible with the naked eye or a hand lens. |
Hardwoods |
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1. Growth rings 2. Heartwood and sapwood 3. Grain orientation |
Macroscopic properties of woods |
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Advantages of woods |
• Thermal Properties • Acoustic Properties • Electrical Properties • Mechanical Properties • Aesthetic Properties • Oxidation Properties • Working Properties • Variation • Environmental • CO2sequestration |
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Disadvantages of woods |
• Shrinkage and Swelling of Wood • Deterioration of Wood • Biotic Deterioration of Wood • Pest and Parasite Infestation • Hygroscopicity |
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Ferrous Metals |
Cast Iron Wrought Iron Steel |
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•Forms into any shape •Best for machinery parts – engine blocks, etc. |
Cast Iron |
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Types of cast iron according to solidification morphology. |
1. Gray cast iron or gray iron. 2. Ductile cast iron or nodular iron. 3. Malleable cast iron. 4. White cast iron. 5. Compacted graphite iron. |
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- Graphite exists largely in the form of flakes. -Negligible ductility. -Weak in tension. -Used as machine tool bases. |
Gray cast iron or gray iron |
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-Graphite is in nodular or spheroid form. -Ductile and shock resistant. -Graphite flakes exist in nodules by addition of Mg to the molten metal prior to pouring. |
Ductile cast iron or nodular iron |
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-White cast iron annealed in an CO and CO2 atmosphere 800-900°C. -Cementite decomposes into iron and graphite (exists in clusters in a ferrite or pearlite matrix). -Structure gives material ductility, strength and shock resistance. |
Malleable cast iron |
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-Structure is very hard, wear-resistant and brittle due to the presence of large amounts of iron carbide (Fe3C) instead of graphite. -Obtained by rapid cooling of gray iron or by adjusting the composition by keeping Carbon and Silicon contents low. |
White cast iron |
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-Graphite is in the form of short, thick and interconnected flakes with undulating surfaces and rounded extremities. -Mechanical and physical properties: intermediate between flake and nodular graphite cast irons. |
Compacted graphite iron |
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Consist of primary (proeutectoid) ferrite (according to the curve A3) and pearlite. |
Hypoeutectoid steels (carbon content from 0 to 0.83%) |
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Entirely consists of pearlite. |
Eutectoid steel (carbon content 0.83%) |
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Consist of primary (proeutectoid) cementite (according to the curve ACM) and pearlite. |
Hypereutectoid steels (carbon content from 0.83 to 2.06%) |
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Consist of proeutectoid cementite C2 ejected from austenite according to the curve ACM , pearlite and transformed ledeburite (ledeburite in which austenite transformed to pearlite). |
Cast irons (carbon content from 2.06% to 4.3%) |
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-Iron heated before being worked with tools to shape it. -Has very low carbon content (less than 0.08%). -Characteristically fibrous in appearance, but compared to cast iron, is softer and more ductile. -Resists fatigue and has higher tensile strength than cast iron. -Malleable, tough and rust-resistant, best for decorative fences and railings. |
Wrought Iron |
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Commercial iron that contains carbon in any amount up to about 1.7 percent as an essential alloying constituent, is malleable when under suitable conditions, and is distinguished from cast iron by its malleability and lower carbon content. |
Steel |
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. <20% of metals in industrial products. . It lacks structural strength unless blended with other elements to form alloys, resists corrosion, good electrical conductivity, easy to fabricate, high thermal conductivity, low densities, more expensive than ferrous metals and has color choices. |
Non-ferrous Metals |
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8 General properties of Non-ferrous Metals |
1. Lacks structural strength unless blended with other elements to form alloys 2. Resists corrosion 3. Good electrical conductivity 4. Easy to fabricate 5. High thermal conductivity 6. Low densities 7. More expensive than ferrous metals 8. Color choices |
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Non-ferrous Metals |
Aluminium Nickel Zinc Tin Magnesium Titanium Lead Copper |
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Uses: 1. Containers and packaging 2. Buildings and other types of construction 3. Transportation 4. Electrical industry 5. Consumer durables |
Aluminum |
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• Silver-white metal Uses: 1. Alloying addition in many steels and cast irons (stainless steel) 2. Chemical engineering plants and food industry for high corrosion resistance 3. Electroplating material |
Nickel |
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•Bluish-white material • Excellent die-casting material due to low melting point. -Use for coating of mild steel plate to make tin-plated cans and for manufacture of white metal bearings. |
Zinc |
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Exists in two (2) allotropic forms: 1. α (grey) 2. β (white) |
Tin |
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Diamond-type crystal structure. |
α (grey tin) |
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Body centered tetragonal structure. |
β (white tin) |
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• Low density (most important property) • Weak and low ductility -Use in aircraft construction, motorcycle wheels, engine crankcase and in sacrificial anode material for ship hull protection against corrosion. |
Magnesium |
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• Generally expensive • High strength, low weight -Use in aircraft construction, structural forging, and in chemical engineering plant. |
Titanium |
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• Soft and malleable -Use as lead-acid storage battery, water pipework, weather flashing in buildings, and radiation shielding (due to high density). |
Lead |
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-Use in wire (electrical windings and wiring) in architectural cladding water tanks and vessels and tubing for heat exchangers. |
Copper |
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• Higher tensile strength Cu alloy • Low electrical conductivity |
Cadmium-copper |
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• High-strength, -electrical and thermal conductivites • Spot and seam welding electrodes |
Chromium-copper |
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7 types of copper |
1. Brass 2. Bronze 3. Aluminum bronzes 4. Cupronickles 5. Beryllium copper 6. Cadmium copper 7. Chromium copper |
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3 types of nickel |
1. Monel 2. Inconel 3. Nimonic series of alloys |
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• single-phase alloy, high corrosion resistance • for steam turbine blades |
Monel |
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• good properties at high temperatures • heater sheaths for electric cooker |
Inconel |
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• High temperature creep resistance • Gas turbine discs and blades, flame tubes |
Nimonic series of alloys |
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• Increased ductility |
Brass |
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• High-strength Cu alloy • Good corrosion resistance |
Bronze |
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• Excellent corrosion resistance in marine environments |
Aluminum bronzes |
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• Strong and ductile • Best for coins |
Cupronickles |
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• Highest strength Cu alloy |
Beryllium-copper |