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74 Cards in this Set

  • Front
  • Back

What produces an alternating magnetic field in eddy current testing?

Probe

Current that is flowing through the circuit is measured in _____

amperes

What do you use to detect differences between permeability variations and cracks?

Phase detection

Eddy current inspection can do all of the following EXCEPT?

Detect surface cracks only

Effective depth of penetration is the depth in the inspection article at which the magnetic field strength or intensity of the induced eddy currents is REDUCED to what percent of the value at the surface?

5

When a test coil is moved away from a part due to lift-off, magnetic coupling between the test coil and inspection part....

is decreased

What effect do surface eddy currents, the secondary field, and depth of penetration have on poor conductivity?

weaker surface eddy currents, weaker secondary field, and greater depth of penetration

Which mode of operation has two small sensing coils wound side-by-side in the shape of two back-to-back capital D's?

Differential

Which type of eddy current coil has different sensors that are directionally sensitive and provide detection of crack tips?

Conformal Coil

What happens when an eddy current probe coil arrangement is CLOSER to the test surface?

Small cracks can be detected due to greater sensitivity

eddy current instruments MUST have all these capabilities EXCEPT?

Dependability

eddy current instruments are designed to measure what three signal qualities?

Amplitude, phase, and frequency

What is used to detect disturbances in the magnetic field produced by passing an alternating current in a thin planar foil of doped yttrium iron garnet?

Magneto-optic imaging

How do you remove dust when cleaning an eddy current instrument?

Use a lint-free cloth

Paint or other nonconductive coatings should be removed when in excess of how much?

0.010

What is the name of the location on an impedance plane at which an eddy current instrument is USUALLY called the "good" or reference condition?

Null point

What type of filter REMOVES the low frequency components of the eddy current signal from the bridge?

High-pass

Modulation analysis is useful in separating signals of interest from other signals and relies on the analysis of what?

Time

While repeatedly scanning the 0.020 inch notch on an aluminum stabdard, vertical and horizontal gain MUST be increased to reach how much of full screen height during initial nulling?

80 percent

Inspection for cracks, measurement of conductivity, or hardness can often be complicated by what two factors?

Surface damage and manufacturing processes

The direction of tensile stress cracks are OFTEN analyzed by...

engineer stress tests and historical cracking in the part

What type of defects are usually caused by repeated cyclic loading of a structure at lower stress levels than required for visible deformation in fastener holes?

Fatigue cracks

Conductivity is commonly measured in units of

mho

Alloy effects on conductivity are caused by all of these EXCEPT?

Cold working

Conductivity decreases about how much in percent International Annealled Copper Standard (IACS) for 20 F temperature increase for aluminum alloys?

One

What is conductivity probe selection based on?

Thickness

What is advancement of a wave through a medium by transferring energy from one molecule to another?

Propagation

Ultrasonic vibrations generate by applying electrical energy to what part of the transducer?

Piezoelectric Element

Which wave mode is used extensively for thickness inspections, corrosion thinning, and for the detection of other defects parallel to the inspection surface?

Longitudinal

What is the angle between an incident longitudinal wave and a line normal to the surface called?

Incident angle

What changes direction of an ultrasonic beam as it passes through the interface between two materials with different acoustic velocity?

Refraction

Extending from the face of the transducer is an area characterized by wide variations in sound beam intensity known as...

Near field

During beam spread sound extends outward from the transducer and does what to intensity and distance?

Decreases in intensity with increasing distance

Acoustic pressure directly relates to what in the material particle vibrations caused by sound waves?

Amplitude

What is a fine-delay control used to compensate for transducer faceplate wear?

Zero offset

What REDUCES irrelevant low-level signals and noise on the waveform display?

Reject

What electronically compensates for material attenuation?

Distance Amplitude Correction (DAC)

What moves the part surface out of The Dead Zone there by improving near-surface resolution?

Delay Lines

Which couplant is authorized for use?

Gel

Which American Society of Testing an Materials (ASTM) block would you use if you have a 7075 aluminum block with a 3/64 inch diameter hole and a 3.0 inch metal travel distance?

7075-3-0300

What do you do with ultrasonic instruments if you find malfunctions or discrepancies NOT covered in the current technical manual or the unit does NOT meet acceptable criteria and you cannot make adjustments?

Take the unit to Precision measurement equipment Laboratory (PMEL)

Which data presentation displays signal amplitudes in various color schemes?

C-scan

Which ultrasonic technique inspects thin test parts when The Dead Zone prevents and inspection with another method?

Through-Transmission

Which inspection technique will you use when inspecting around Fastener holes, cylindrical components, skins and welds?

Angle beam

Indications on an ultrasonic wave form display determine the...

location of a discontinuity

Assess the outer edges of discontinuities by noting the positions of the center of the transducer when the signal amplitude from the discontinuity reduces to the value of...

1/2 its peak

According to TO 33B-1-2, when do you complete all ultrasonic process controls?

Quarterly

What are the three system process controls required for ultrasonics?

Linearity, sensitivity, and resolution

What is the MAXIMUM readable length of deflection determined either by an electrical or physical limit in the A-scan presentation of an ultrasonic testing element?

Horizontal Limit

Instruments are horizontally linear if all the values are equal within....

3.0 percent of the full-scale width

Which reference blocks are used for the system sensitivity check?

ASTM Standard Reference Blocks

Which type of frequency transducers are used for the BACK surface resolution control checks?

2.25 MHz or above

The angle of new and used ultrasonic transducers should be maintained within how many degrees of what is required to perform an ultrasonic inspection?

Two

Which process control has a mark on the side of the transducer indicating an imaginary line through the exit point of the beam that intersects the side of the wedge?

Angle Beam Point of Incidence (POI)

Honeycomb core can be made of all of these EXCEPT _______?

Aluminum (3-3 states otherwise however)

What material is made of a fibrous material embedded in a resin matrix?

Composite Materials

What is an adhesive that bonds fibers to each other and gives them side-to-side support?

Matrix

What are the principle load-carrying components in bonded or composite structures?

Fibers

Which fiber has high tensile and compression strength and a lack of galvanic corrosion potential, which makes it popular for repairs?

Boron

Which of the following is true regarding reference standards?

Contains bonds of good quality except controlled areas of unbond fabricated

How thick are the discs of Teflon sheets that are placed over the adhesive areas of bonded standards for Type I, II, III, and IV disbonds?

0.006 inch

Which inspection technique(s) are used for far side skin to core disbonds?

Through-Transmission and Mechanical Impedance Analysis (MIA)

What is an area within a bonded interface between two adherents in which the intended bonding area failed to take place called?

Unbond

What uses laser-based imaging to detect, measure, and analyze surface and subsurface irregularities in materials or structures?

Shearography interferometry

Shearography creates images showing the first derivative of the out-of-plane deformation of the test part surface in response to a change in load by using ______

Cameras

When visually assessing the integrity of bonds in honeycomb panel, what could indicate a delamination between sheets and core material?

Buckling or dents in the face or back sheet

Which bond testing method finds voids of 1 1/2 inch diameter or larger in metal-to-metal, composite-to-metal, or thin facing-sheet honeycomb assemblies?

Tap testing

All of these inspections utilize bond testing with an ultrasonic unit EXCEPT _________

Resonance

Which bond testing method uses a delay line for better near surface reaolution?

Pulse-echo

Which bond testing technique is based on absorption or energy loss in the bond line and core material?

Ringing

Which bond testing technique applies continuous electrical energy to the transducer PRODUCING standing waves within the material that causes it to vibrate?

Resonance

Which bond testing method has a probe having mechanical lift-off adjustments that sets the air gap between the coil and test surface to MINIMIZE the noise produced by probe scanning?

Eddy sonic

How do you clean your bondmaster when the front panel becomes soiled?

Wipe it clean with nonabrasive towels and isopropyl alcohol

What is the adhesive in any lap joint assembly called?

Bond Line