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38 Cards in this Set

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A decanter is often referred to as a simple separator. Explain why.

It relies on specific gravity in its separation process

What physical property of a material determines if it will float on water or not?

Specific gravity

What is the term for the point in the decanter where the organic material is floating on the water?

The interface

What is the total level of the decanter vessel?

The total level is measured from the bottom of the tank to the top of the weir.

What is the interface level?

The interface level is the level at which the organic material is floating on the water.

Why is the temperature of the incoming feed important?

Higher temperatures increase molecular activity and hinder the interfacing process. In some cases, emulsions are formed instead of a relatively clean interface level.

Relative to the total level in the up - stream side of the decanter, at approximately what point is the interface level controlled and why at this level?

Around 50% because it gives it time to separate.

What is the relationship between FI 27, FI30, and FI 31?

They all indicate material balance.

If the level indication displayed by LIC 31 is in error, 20% high, what affect would you expect it to have on LIC 30? Why?

It would not have any effect. They are both separately controlled.

If the flow at FI 30 is at 4,300 pph and the flow at FI 31 is 49,200, what percent of the incoming flow is water?

8% less of a percentage than before. 4,300 ÷ 53,500 = 8% - 45% = 37% water.

At normal feed rates, what is the organic side outlet flow if the percentage of water in the feed is 11%?

11% - 100% = 89%, 53,500 × 89% = 47,615. The Organic Outlet Flow is 47,615 pph.

(Normal Feed Rates) 53,500, 11% (Percent Water), what is the Organic side Outlet Flow?

If you raise the set point for LIC 30 by 10%, what would you expect to see at FI 31? Assume that the separation continues to occur normally.

A very slight temporary increase until it settles.

If you raise the set point for LIC 30 by 10%, what would you expect to see at FI 30? Assume that the separation continues to occur normally.

A very slight, temporary decrease before settling back to normal.

What are the normal operating conditions of FI 27? On the Decanter? (For both pph and percentage.)

Value: 53,500 pph


Instrument indication: 76%

What are the normal operating conditions of LIC 30? On the Decanter?

Value and Indication: 50%

What are the normal operating conditions of FI 30? On the Decanter? (For both pph and percentage.)

Value: 4,500pph


Instrument Indication: 45%

What are the normal operating conditions of LIC 31? On the Decanter?

Value and Percentage: 50%

What are the normal operating conditions of FI 31? On the Decanter? (For both pph and percentage.)

Value: 49,000pph


Instrument Indication: 70%


A vessel in which controlled chemical reaction takes place

Reactor

Chemical reactions that generate heat.

Exothermic

Chemical reactions that require energy input.

Endothermic

Promote chemical reactions without becoming part of the product.

Catalyst

The mixing of chemical reactor feeds for contact with the catalyst.

Agitation

These are used to slow down or stop a reaction.

Inhibitors

List two uncontrolled reactions that you are aware of outside of the PTEC processes.

1. Oxidation


2. The weather

List two controlled reactions that you are aware of outside of the PTECH Processes.

1. Cumbustion


2. Hydrogen Peroxide and Potassium Iodide (causes a marshmallow reaction commonly known as elephants toothpaste)

When referring to the relationship between pressure and temperature in an uncontrolled reaction, how might the relationship differ in a controlled reaction, or will it at all?

The relationship will change but we can control how much it changes.

What is the normal relationship between temperature and pressure?

Higher pressure causes a rise in temperature while lower pressure causes a reduction in temperature. The reverse also holds true.

What are the Normal Operating Conditions for FIC 10 in both value and percentage?

Current Value: 25,000


Percentage: 70%

What are the Normal Operating Conditions for FIC 11 in both value and percentage?

Current Value: 25,000


Percentage: 70%

What are the Normal Operating Conditions for FIC 12 in both value and percentage?

Current Value: 2,500


Percentage: 70%

What is the Normal Temperature Indication for TIC 13?

315°F

What is the Normal Operating Condition for FI 22 in both current value and percentage?

Current Value: 65,000


Percentage: 70%

What is the Normal Operating Condition for FI 24 in both current value and percentage?

Current Value: 114,000


Percentage: 70%

What is the Normal Operating Condition for FIC 25 in both current value and percentage?

Current Value: 49,000


Percentage: 70%

Explain the material balance in the reaction process.

What goes in, Must come out. in=out.

Explain the relationship between the level in the reactor, as controlled by LIC 14, and the reaction contact time.

The level is sufficient enough for proper reaction time.

list flows and explain the balance.

1. FI 11 + FI 10 = FI 25


2. FI 22 + FI 25 = FI 24