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54 Cards in this Set

  • Front
  • Back

Procurement functions (5 activities)

Purchasing


Consumption managment


Vendor selection


Contract negotiation


Contracr management

2 types of products that companys buy

Direct materials


Indirect or mro (maintenance, repair, operations)

Mechanics of purchasing

Purchasing decisions made


Purchase orders issued


Vendors contracted


Orders placed including (items+quantities, prices, delivery dates, delivery address, billing address, payment terms

Reasons from consumption management

Theft prevention


Waste management


combine multiple smaller purchases of goods to get better deals on them

3 basic choices for selecting outside vendors

Multiple sourcing


single sourcing


sole sourcing

Factors to consider while choosing vendors

Price


Product quality


Service level


jest in time delivery


production capability and flexibility


CSR (sustainability)

What should be negotiated and specified in an apparel purchase contract?

Specifications of products


prices


deadlines


delivery


services


responsibilities


dispute solving solution

Vendor- manages inventory (VMI)

Watch the inventory level of its products in its customer side


Calculate EOQ


Proactively replenish products to the customers locations that need them


invoice the customer for these shipments under terms defined in the contract

3 main categories of activities in credit and collections function

Setting a credit policy


Implement Credit and collections practices


Managing credit risks

Setting a credit policy

Decided on by senior managers, Review the performance of the company’s receivables and related trends, Days of sales outstanding

Implement credit and collections practices

Need credit policies and enforce them, company’s salespeople to approve sales, Credit analysis, letter of credits

managing credit risks

Among members of supply chain, offering and accepting credits is a business necessary, creating credit programs, credit insurance, customer assets and government loan guarantees

Product design and the trend on product design

Determine the components needed to make or build it


Less components, standard components, lower inventory level and more reliable production

What expectations should be met in today's order management?

Fast movement of accurate and timely data/information in the supply chain


Quickly spot problems and give people the information needed to correct the problems


Routine orders should be automated


Orders requiring special handling need to be brought to the attention

4 principles for efficient order management

Enter the order data once and only once


Automate the order handling


Make order status visible to customers and service agents


Integrate order management system with other related systems to maintain data integrity

2 types of delivery methods

Direct Delivers


Milk Run deliveries

Direct Delivers

One originating location to one receiving location The routing is simply a matter of selecting the shortest path between the two locations


Simple and delivery coordination, it is efficient

Milk Run Deliveries

Defers to the old-fashioned milkman, the diary delivery driver who stopped at every house to deliver fresh milk in glass bottles


More complex task than direct deliveries

Advantages of Milk Run Deliveries

Cost of receiving locations is lower


More efficient use can be made of whatever mode of transportation is used


If EOQ’s of different products needed by a receiving location are less-than-truckload (LTL) amounts, milk run deliveries allow orders for different products combined until the resulting quantity equals a TL amount


It also works with small deliveries to multiple receiving location fully using TL amount

Walmart's Cross Docking technique

Product flow faster in the supply chain, little inventory held in storage


Less handling expenses


Fit large, predictable volumes and when economies of scale impact both inbound and outbound transportation


However, it demands a considerable coordination between inbound and outbound shipments

Future trends for distribution centers

Put more functions into distribution center to get economic efficiency


More flexible to adjust between responsive supply chain and efficient supply chain

Difficulties in managing returns

Liberal return polices


Customer want immediate resolution


Items come in without packaging


Returns are not scheduled, could be at any time


Returns could be in good shape or damaged

Bullwhip Effect

Small changes in apparel demand by consumers at the front end of supply chain translate into wider and wider swings in demand as they are experienced by companies further back in the supply chain

Bullwhip effect's on retailers, apparel producers, and entire supply chain

Hurts business relationship


Product markdown or overstocks


Layoff workers, shut down plants


Ultimate system-wide poorer performance

Factors that cause the bullwhip effect

Companies have the separate ownership of different stages of the supply chain


Forecasts are largely based on the existing data, and they are rarely perfectly accurate


Order batching: method for reduction of ordering costs due to price discounts for bulk ordering, transportation expense decrease by ordering full- truck loads


Liberal return polices

Walmart deals with the bullwhip effect by...

If customers believe they are getting pretty good price whenever they purchase the product, they will make their purchases based on really need and not other considerations

Collaboration planning, forecasting, and replenishment (CPRF)

- Facilitate the coordination needed in supply chains


- An industry group known as the Voluntary inter-industry commerce standards (VICS) Association keeps up-to-date on the technique known as CPFR and its related issues


-The model provides a basic framework for the flow of information goods, and services


- The bullwhip effect is diminished because all companies in the supply chain can see real-time sales and share sales forecasts


-There are benefits to quickly see a real variation in customer demand and coordinate with suppliers to reschedule the production


-CPFR allows retailers to make timely replenishment from suppliers.

Radio-frequency identification (RFID)

An automatic identification method, relying on storing and remotely retrieving data using devices called RFID tags or transponders

How does RFID affect the supply chain management?

Can improve inventory accuracy


Reduce out of stocks


Reduce time/ labor in taking inventory


Improve loss prevention


Locate/ track products


Reduce markdowns

PLM System

Is the process of managing the entire lifecycle of a product from inception, through engineering design and manufacture, to service and disposal of manufactured products.

4 basic market conditions

Developing market (New market and products, supply and demand are low)


Growth market (Demand exceeds supply)


Steady market (established market, supply and demand are balanced)


Mature market (Supply exceeds demand)

4 Measurement categories that assess a company or supply chain performance

Customer service


Internal efficiency


Demand flexibility


product development

Customer service

The reason that any supply chain exists is to serve its customers/markets

Internal efficiency

refers to the ability of a company or a supply chain to use its assets as profitably as possible

Demand flexibility

describes a company’s ability to be responsive to new demands in the quantity and range of products and to act quickly to cope with fast-changing trends and related uncertainty

Product development

is the ability to design, build, and deliver new products to serve its markets as those markets evolve over time

Build to stock (BTS)

is on common, commodity-type products are supplied to a large market or customer base

Build-to-Order (BTO)

is customized to meet a specific customer order, configured to meet the requirements defined by the custom, some have pre-made components that simply assemble to order

Popular measured of internal efficiency

Inventory value


inventory turns


Return on sales


Cash-to-Cash cycle time

Inventory value

at a point in time, an average over time

Inventory turns

A measurement of the profitability of inventory by tracking the speed with which it is sold during the course of a year

Return on sales

A broad measure of how well an operation is being run, a measurement how well fixed and variable costs are being managed, take into account the gross profit generated on sales

Cash-to-cash cycle time

the time it takes from when a company pays its suppliers for materials to when it gets paid by its customers

3 chief measurements of demand flexibility

Activity cycle time - lead time


Upside flexibility


Outside flexibility

Activity Cycle time

the amount of time it takes to perform a supply chain activity such as order fulfillment, product design, delivery and so on, in retail, order fulfillment is a critical measure of efficiency

Upside flexibility

an ability to respond quickly to additional order volume for the product they carry, Upside flexibility can be measured as the percentage of increase over the expected demands that the supply chain can accommodate

Outside flexibility

an ability to quickly provide the customer with additional products outside the bundle of products normally provided

How to measure the product development ability?

Percentage of total products sold that were introduced in the last year


Percentage of total sales from products introduced in the last year


Cycle time (lead time) to develop and deliver a new product

What are the major areas identified as the opportunities for retailers and apparel suppliers to improve their visibility to each other, lower costs, get products to market more quickly, and/or improve their decision-making abilities?

New Business mode – Mobile commerce, social commerce


Design and Product development – PLM, new materials, affordable customized products - Logistics – 3PL (outsourcing logistics) – UPS, FedEx


Product identification – labeling/ branding, RFID, QR code


Warehouse management – visibility/ effective inventory level (VMI)


New market entry

2 categories that supply chain opportunities fall into

Fix or improve something already in place


create or build something new

7 system design guidelines

Align system designs with the business goals and performance targets


Use system to change the competitive landscape


Leverage the strengths of existing system’s infrastructure


Use the simplest possible combination of technology and business procedures to achieve the maximum number of performance targets Break the system design into separate components or objectives as much as possible, run the work on individual objectives in parallel


Do not build a system whose complexity exceeds the organization’s capabilities


Do not renew a project using the same people or the same system if it has already failed once

3 steps and there durations in initial project planning

Define what will be done – goal and objectives (2 to 6 months)


Design how it will be done – the detailed specifications (1 to 3 weeks)


Build what is specified (2 to 6 months)

3 types of cots in a system development project

1. Hardware and software costs for the technical and communications network components,


2. Development costs as estimated by the time and cost needed to achieve each project objective,


3. Operating costs

4 types of benefits provided by a new system

1. Direct benefits,


2. Increment benefits,


3. Cost avoidance benefits


4. Intangible benefits.