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14 Cards in this Set

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_________ __________ happens when water is heated and dissolved oxygen is released from the solution. This oxygen Then forms a small bubble that attached to the water tube. The oxygen attacks the metal to create localized pitting. This corrosion can lead to rapid failure of boiler tubes.

Pitting Corrosion

__________ ___________ had the ability to absorb oxygen. Often referred to as ___________ _________.

Sodium Sulfite, Oxygen Scavenger

2 Sodium Sulfites + 2 Oxygen = Sodium Sulfite

2Na 2 SO 2 + 0 2 = 2Na 2 SO 4

_____________ is used on high pressure stream plants to absorb oxygen. It is not typically used on low pressure steam plants because it is a slow reason to absorb oxygen. (Prevent Pitting & Corrosion)

Hydrazine

Boiler water pH is maintained in a safe operating range. To the of a pH the result in acid corroding away the metal. Too high pH can result in __________ _________.

Caustic Embrittlement

_____________ pH is maintained sufficiently high to prevent _________ ___________ of condensate return.

Condensate, header gouging

In a condensate return system _________ _________ combine with water to produce ___________ ________. Carbonic acid is heavy and settles in low areas. This forms extremely pH levels. And cause __________ of the condensate return piping.

carbon dioxide, carbonic acid, gouging

_________ are added to the boiler to test the stream & condensate lines. It boils off with the stream and condensate to protect the piping.

Amines

2 Categories of Amines:

Neutralizing Amines, Filming Amines

_______ _______ have a high pH so they neutralize the low pH from the carbonic acid.

Nuetralizing Amines

________ ________ develop a coating on the pipes that protect the piping from localized low pH levels.

Filming Amines

________ _________ is the boiler make up water that must be removed by blowdown to maintain the desired boiler water conductivity.

Percent Blowdown

What is the percent blowdown needed on a boiler that has make up water with 275 ppm & a desired boiler conductivity of 4200 ppm?

275ppm


%BD = -----------------


4200ppm



%BD = 6.55%

Amount of Boiler Blowdown


A boiler is operating 65% condensate return & is producing 50,000 poinds of steam per hour. The desired conductivity in the boiler is 2500ppm & the make up water contains 300ppm.



What is the percent of blowdown?


What is the amount of blowdown needed?

300 ÷ 2500 =.1200= 12% BD



M + .65 (50,000pph) = 50,000 +.12



Math:


65×50,000 = 3,250,000 = 32 500.



Equation:


M + 32,500 = 50,000 + .12



Math:


50,000 - 32,500 = 17,500


1 - .12 = .88



.88 ÷ 17,500 = 19,886.36 makeup



.12 × 19,886.36 = 2,386.36 pph