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59 Cards in this Set
- Front
- Back
diffusion
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material transport by atomic motion
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interdiffusion
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changes in concentration that occur over time
macroscopic perspective net drift or transport of atoms from high to low concentration regions |
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impurity diffusion
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in interdiffusion, the impurity atoms substitute for host atoms
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interstitial diffusion
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atoms that migrate from an interstitial position to a neighboring one that is empty.
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diffusion flux
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(J), defined as the mass/#atoms(M) diffusing through and perpendicular to a unit cross-sectional area of solid per unit of time.
J = M / At |
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steady-state diffusion
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diffusion of atoms of a gas through a plate of metal for which the concentrations or pressures of the diffusing species on both surfaces of the plate are held constant
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concentration profile
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curve of concentration (C) plotted versus position/distance (x)
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concentration gradient
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the slope at a particular point on the concentration profile curve
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diffusion coefficient
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constant of proportionality, expressed in square meters per second
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Fick's first law
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J = -D ( dC / dx )
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driving force
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what compels a reaction to occur
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Fick's second law
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sigC/sigt = D ( sig^2 C / sig x^2 )
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carburizing
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increasing the surface concentration of carbon to harden the surface of a steel above that of its interior
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activation energy
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Qd
the energy required to produce the diffusive motion of one mole of atoms |
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engineering stress
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sigma = F / Ao
F = instantaneous load Ao = original cross-sectional area before load is applied |
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engineering strain
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E = (lt - lo) / lo or delta(l) / lo
lo is the original length before load is applied lt is the instantaneous length |
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modulus of elasticity
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sigma = E * e
sigma being engineering stress e being engineering strain table 6.1 has E for some metals |
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elastic deformation
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deformation in which stress and strain are proportional
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anelasticity
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time dependent elastic behavior
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Poisson's ratio
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v
ratio of lateral and axial strains, or v = -Ex/Ez = -Ey/Ez |
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plastic deformation
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when a material is deformed beyond the point where stress is no longer proportional to strain
permanent, nonrecoverable deformation occurs |
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yielding
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the stress level at which plastic deformation occurs
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proportional limit
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initial departure form linearity of the stress-strain curve
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yield strength
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stress-strain curve as it bends over in the plastic region
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tensile strength
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stress at the maximum on the engineering stress-strain curve
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ductility
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measure of the degree of plastic deformation that has been sustained at fracture
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toughness
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property that is indicative of a materials resistance to fracture when a crack is present
or ability of a material to absorb energy and plastically deform before fracturing |
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true stress
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load (F) divided by the instantaneous cross-sectional area (At) over which deformation is occuring
sigmaT = F / At |
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true strain
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ET = ln( lt / lo)
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hardness
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measure of a material's resistance to localized plastic deformation (ie. small dent or a scratch)
indicator of strength used extensively for quality control testing is essentially non-destructive |
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5 Common hardness tests
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brinell
vickers knoop rockwell scleroscope mohs |
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scleroscope hardness test
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field test - drop ball, measure rebound, correlate to hardness
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mohs hardness test
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for minerals - the scratch test
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slip
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plastic deformation produced by dislocation motion
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slip plane
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the crystallographic plane along which the dislocation line traverses
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dislocation density
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number of dislocations, expressed as total dislocation length per unit volume
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lattice strain
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compressive, tensile, and shear strains within a lattice
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slip system
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combination of the slip plane and slip direction.
depends on the crystal structure of the metal |
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solid-solution strengthening
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strengthen and harden metals by alloying with impurity atoms that go into either substitutional or interstitial solid solution
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strain hardening
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where a ductile metal becomes harder and stronger as it is plastically deformed
sometimes called work hardening |
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cold working
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strain hardening, called cold working because deformation takes place at temperatures that are relatively cold compared to the melting point of the metal
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critical resolved shear stress
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Stress operating on a slip system due to an applied tensile stress
Slip begins within the single crystal where the shear stress on the slip plane in the slip direction reaches a critical level |
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recovery
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thermal energy allows dislocations to re-arrange into low energy configurations
no new grains produce internal stresses are relieved |
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recrystallization
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nucleation and growth of "strain free" grains
hardness/strength decreases, ductility increases |
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grain growth
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recrystallized grains grow to a terminal size
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2 types of fractures and their speeds
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ductile: slow crack propagation
brittle: rapid crack propagation |
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ductile fracture progression
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1.neck forms and microvoids are created within metal
2.micro voids coalesce into a large crack 3.crack propagates to edge and cone fracture results |
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brittle fracture progression
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1.crack propagates very rapidly, giving a relatively smooth surface
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chevron
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V shape where brittle fracture initiated
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crack propagation types (2)
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intergranular - crack follows grain boundaries
transgranular - crack cuts across grain |
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fracture toughness
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measure of a materials resistance to brittle fracture when a crack is present
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plane strain
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when specimen thickness is much greater than the crack dimensions
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fatigue
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form of failure that occurs in structures subjected to dynamic and fluctuating stresses (ie. bridges, aircraft, machine components)
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fatigue strength
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stress level at which failure will occur for some specified number of cycles
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fatigue life
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number of cycles to cause failure at a specified stress level
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case hardening
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technique which both surface hardness and fatigue life are enhanced for steel alloys, by carburizing or nitriding process
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thermal fatigue
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fatigue at elevated temperatures caused by fluctuating thermal stresses
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corrosion fatigue
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fatigue caused by simultaneous action of cyclic stress and chemical attack
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creep
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time-dependent and permanent deformation of materials when subjected to a constant load or stress
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