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64 Cards in this Set

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What are the disadvantages of having tablets as a dosage form?

-Poor bioavailability of poorly water-soluble drugs or poorly absorbable drugs


-Difficult to swallow for some patients


-Irritation to the GI tract

What are some general attributes of good tablets?

-Correct dose


-Consistent weight and size (elegant)


-Drug release controlled


-Biocompatible


-Sufficient mechanical strength to survive transport and handling


-Stable (physically, biologically and chemically)


-Acceptable for intended use


-Properly packed

What does biocompatible mean?

Non-toxic excipients, no contaminants or microorganisms

How are tablets formed?

Particles are forced into close proximity to each other by powder compaction> particles cohere into a porous solid of defined shape.

What are the three stages in tablet formation?

1) Filling


2) Compression


3) Ejection

What happens during powder compression?

Powder volume is reduced due to the application of a force

What happens during powder compaction?

A porous specimen of defined geometry is formed

What happens during the filling stage?

Powder fills the die by gravity or centrifugal force

What happens during the compression stage?

The upper punch lowers into the die and the powder is compressed; the upper punch then moves up

What happens during the ejection stage?

The lower punch moves up to eject the tablet

What are the features of a single punch tablet press?

-One die and one pair of punches


-Hopper shoe moves to and from the die by translational or rotational movement


-Tablet weight is controlled by the position of the lower punch (remains stationary)

How many tablets can a single punch tablet press produce a minute?

About 200 tablets a minute

How many tablets can a rotary tablet press produce per minute?

About 10,000 tablets a minute

What are the features of a rotary tablet press?

-Many dies on the die table and many pairs of punches


-Die table and punches rotate together> the same punches always work with the same die


What is recorded during compression?

-Forces from the upper and lower punches


-Forces transmitted to the die


-Displacement

Why is it useful to record forces and displacement during compression?

-To investigate the relation between applied force and the properties of tablets produced


-To describe and analyse compression properties of powders

What does a variation in force during compression indicate?

A variation in tablet weight

Why are tablets produced via granulation?

-Improve flowability of powder


-Improve mixing homogeneity and reduce segregation


-Improve compactability of powder


-Improve density of powder


-Ensure homogenous colour of tablets


-Improve dissolution of poorly soluble drugs

How is the dissolution of poorly soluble drugs improved during granulation?

By dispersing fine powders of the drug in hydrophilic diluent

What are the disadvantages of tablet production via wet granulation?

-Long production time


-Consumes energy in drying process


-Stability problems in wet environment and during drying


-Expensive

What are the advantages of tablet production by direct compaction?

-Simple production, only 2 steps: powder mixing and tableting


-Reduced production time


-Reduced energy consumption


-Lower cost


-Fewer stability issues


-Faster dissolution (potentially) due to quick disintegration into primary particles


What are the disadvantages of tablet production by direct compaction?

-Need special grade of excipients


-Higher risk of powder segregation


-Powders of high drug content difficult to form into tablets (poor compactability)

What two types of drugs is direct compaction useful for?

-Drugs that have good flowability


-Potent drugs that are of low content (powder properties are mainly controlled by excipients in this case)

What are the different types of tablet excipients?

-Diluent


-Disintegrant


-Binding agent


-Glidant


-Lubricant


-Antiadherent


-Sorbent


-Taste adjusting agent

When are diluents used?

Low dose drugs need diluent so that tablets of certain weight (>50mg) can be produced

What are the desired features of a diluent?

-Biocompatible


-Chemically inert


-Non-hygroscopic


-Low cost


-Good compressability and compactability


-Acceptable taste


-Low cost

List some commons diluents

Lactose, Cellulose Powders, Microcrystalline Cellulose, Dextrose/glucose, Sucrose, Mannitol and Inorganic Salts (Calcium Carbonate and Phosphates etc...)

What are the features of lactose?

-Common tablet filler


-Pleasant taste


-Available as anhydrous and crystalline


-Anhydrous lactose dissolves faster than crystaline


-Anhydrous lactose has good compaction properties, so used for direct compression

What are the disadvantages of lactose?

-Some people are lactose intolerant


-Anhydrous lactose may spontaneously convert to the more stable crystalline form if humid and high temperature

What are the features of cellulose powders?

-Biocompatible


-Inert


-Good disintegrating property


-Good compatability


What is the main disadvantage of cellulose powders?

Hygroscopic

What are the properties of Microcrystalline cellulose?

-Prepared by hydrolysis of cellulose, followed by spray drying


-Particles formed are aggregates of smaller cellulose fibres


-Particles have crystalline and amorphous regions


-Crystallinity varies depending on the source of the cellulose and preparation


-Crystallinity affects properties of the particles, such as hygroscopicity and powder compactability

What is dextrose/glucose usually used in?

Chewable tablets

What are the properties of sucrose?

-Carcinogen- used less


-Was widely used as a sweetener/dileunt in effervescent tablets and chewable tablets

Why is mannitol used as an excipient?

It has a good taste and produces a cooling sensation when sucked or chewed

Why are inorganic salts used as diluents?

They're insoluble in water and hydrophilic (easily wetted)

Why are disintegrants added to tablets?

To ensure that tablets break up to small particles when in contact with liquid

What are the mechanisms by which disintegrants work?

-Facilitate water uptake


-Rupture tablets by swelling of the disintegrant


-Deformed particles restore to their original shape upon contact with water


-Particle repulsion upon contact with water


-Producing CO2 (effervescent tablets)

List some common tablet disintegrants

-Starch


-Cellulose


-Modified starch or modified cellulose


-Gas generating disintegrants

What are some examples of gas generating disintegrants?

-Bicarbonate or carbonate salts together with a weak acid


(eg: citric acid and tartaric acid)


CO2 is generated when in contact with water, used in effervescent tablets


Why are binding agents added to tablets?

To ensure that tablets can be formed with required mechanical strength.

When can binding agents be added?

-As a dry powder before wet granulation


-As a solution to producde wet granules


-As a dry powder which is mixed with other powder before compaction

Which binders are the best?

Solution binders

List some examples of solution binders

Sucrose, starch, PVP, cellulose derivatives

List some examples of dry binders

Microcrystalline cellulose and crosslinked PVP

Why are glidants added to tablets?

To improve the flowability of the powders/granules

What is Colloidal silica and what are its main features?

It's a glidant.


Most widely used, used in low quantity (0.2%), improves flow by adhering to the surface of other particles and reducing interparticulate friction

What is Talc (1-2%) and what are its properties?

A glidant. Hydrophobic; a large quantity of it can reduce dissolution rate

Why are lubricants added to tablets?

To ensure low friction between tablets and die wall.

What can happen if there is high friction between tablets and the die wall?

-Vertical scratches on tablet edges


-Capping or fragmentation of tablets during ejection process

What are the two different mechanisms of lubrication?

-Fluid lubrication> rarely used (Eg: liquid paraffin in effervescent tablets)


-Boundary lubrication> fine particulate solid eg: magenisum stearate. Used in low quantity <1%

What can lubricants end up reducing?

Tablet strength, as they reduce the bonding between particles

Why are antiadherents added to tablets?

To reduce the adhesion between the powder and the punches


(avoids sticking and picking)

What are sorbents?

Substances that are capable of absorbing some quantities of liquid and appears to be "dry powder"


(Microcrystalline cellulose and silica)

What are the common problems that occur during tableting?

-High dose and weight variation of the tablets


-Low mechanical strength of tablets


-Capping and lamination of the tablets


-Adhesion or sticking of powder to punches


-High friction during tablet ejection


What problems can arise if powder properties aren't controlled?

-Homogeneity and segregation tendency


-Flowability


-Compression properties and compactability


-Friction and adhesion properties

What happens during particle compression?

-Particles in die rearranged so they're closer to each other


-After interparticle spacing at minimum, any further increase of pressure results in deformation.


-Big particles break into smaller ones if pressure further increased


-Smaller particles rearranged and deformed; the same cycle of events may repeat several times during one compression


-Eventually particle surface will be at proximity and the particles will stick to each other

Which two types of deformation can occur during the compression of particles?

Elastic and Plastic deformation


What are the features of elastic deformation?

-Temporary deformation


-Due to small movement of the cluster of molecules or ions


What are the features of plastic deformation?

-Permanent deformation


-Sliding of molecules along sliding planes within the particle

Under what circumstances can elastic deformation become plastic?

If the stress is applied for a prolonged period of time

What processes occur during compression? (With regards to the machine)

-When pressing, upper punch descends whilst the lower punch remains stable (upper punch force= Fa)


-Whilst ejecting the tablets, lower punch pushes the tablet out (lower punch force= Fb)


-Transmission of force from upper punch to lower punch depends on die-wall friction


What does Fe stand for?

Maximum ejection force from the lower punch

What are the equations for die-Wall friction during compression?