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19 Cards in this Set

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  • Back
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The term heat expresses:

Quantity

When heated evenly and without restraint, in which direction does metal expand?

Volumetrically (all around)

Transitional expansion occurs when a metal changes from:

One crystalline to another

Which type of distortion results from shrinkage across the weld that tends to pull a member of a Tee joint toward the welded side

Angular

Which type of distortion results in an overall reduction in the length of the weld

Longitudinal

Which type of distortion refers to the tendency (in butt joints) for the plates to draw together down the length of the joint as you are welding?

Transverse

What causes angular distortion in a Vee groove weld if the plates are free to move?

Non-uniform contraction of the weld metal

What is the primary cause of distortion created from longitudinal shrinkage?

Weld beads contracting upon cooling

How can you reduce longitudinal distortion?

Keep weld reinforcement to a minimum

Think of your 3G, the thing that’s above the plate is called...

What is one method to reduce transverse distortion

Use a fast deposition rate

Burn off rate is the same as this

What is one advantage of a jigging device?

Maintains accuracy of the finished product

Which fillet weld application produces the greatest amount of distortion?

Multi pass fillet welds with a CONVEX profile

What is one characteristic of a good welding design?

Formed and rolled sections

When several plates must be welded together with butt joints, what is the best weld sequence to control distortion

Centre towards the outside in both direction

What would happen if a piece of steel was heated evenly and then allowed to cool slowly back to room temperature? What is this referred to as?

Free expansion and contracting or Volumetric expansion

What are 3 types of distortion, give an example of each

Angular- rotation around the weld line (warping)


Longitudinal - parallel


Transverse - perpendicular

What are two ways to control distortion

Mechanical


Procedural/ design method

What is a jig? And what are the advantages of using a jig?

Fixture or device made for aligning and hold parts or components


Advantages?


- Accuracy of dimension


-uniformity of product


-Cost reduction by speeding up production

How can you help to control the distortion on light gauge material?

Put tacks closer, or use chill strip