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52 Cards in this Set
- Front
- Back
Selecting a raw material |
Determine the category & style of spirit to be produced |
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Processing the raw material |
to produce a sugar soloution for alcoholic fermentation |
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Alcoholic Fermentation |
to produce alcohol & congeners |
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Distillation |
To concentrate & select alcohols & congeners |
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Post-Distillation Operations |
(optional or limited by law) to refine or add to a spirits flavour & appearance, ready for sale |
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Congener compounds produced from fermentation are also known as |
Flavours. |
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An Alcoholic liquid is made up of water (the vast majority) &... |
a number of different congeners & alcohols. |
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Ethanol |
boils at 78.3 degrees. |
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Copper is frequently used in stills & distillation apparatus |
because it is very malleable & an excellent conductor heat. Also reacts with sulphur compounds & removes them from final spirit |
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Reflux occurs when vapours & liquids come into contact with each other. |
heat is needed to turn a liquid into vapours that rise up the still. as heat is lost some condense & fall back as liquids through more rising vapours |
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Whenever liquid & vapour meet (in a still) the heat is shared between them resulting in... |
the more volatile fractions of both becoming vapour & the less volatile fractions becoming liquid. |
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When Reflux occurs it helps to |
increase the amount of separation between fractions. |
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Rectification is |
the progressive increase in the level of ethanol that is a result of reflux. |
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More reflux results in |
more rectification & a more alcoholic product. |
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A spirit that is very high in alcohol - 90% abc or more |
is often referred to as highly rectified. |
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Rectification Plates are found |
in all coloum stills & can be included in pot stills too. |
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Rectifiation plates are designed to |
maximise the interaction between liquid & vapour, therefore improving rectification. |
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All rectification plates are able to |
hold a layer of liquid. vapours from below are forced through this liquid & as a result of this reflux, more highly rectified vapours pass up the next level. |
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A Head Condenser is a feature commonly found in modern stills. |
cold water is circulated through an enclosed section in the top of the still. |
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The flow of cold water can be varied & therefore the amount of reflux controlled. |
This is sometimes referred to as a dephlegmator. |
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Condensers cool the spirit vapours down so they can be drawn off... |
usually using water as a coolant which needs to e constantly refreshed as the water itself heats up. |
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A Worm / Serpentine Condenser comprises of a |
bath of cold water with a tube running through the middle which cools. |
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Shell & Tube condensers |
allow the vapour to pass through a number of narrow vertical tubes, which are each surrounded by water. this maximises the surface area which the vapours touch. |
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Coloumn stills are |
large structures that are internally divided with rectification plates ranging from as few as 15 to as many as 42. |
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Pot Stills are |
traditional & a simple pot in which liquid is boiled with connection tubes which link to a condenser. |
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Batch Distillation means that a liquid must undergo 2 or more separate distillations in order to produce a final spirit. |
Stills need to be constantly filled, used, emptied & cleaned. |
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Batch Distillation is most commonly associated with |
Pot Stills |
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Pots Still come in many shapes and sizes but all share the following: |
heat source, a pot into which the liquid is placed, a head where alcoholic vapours gather / reflux takes place, a linking tube to the condenser often known as a lynne arm or swan neck & a condenser. |
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Pot Still can be |
heated with an open flame, steam or a water bath. |
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Regarding the shape of stills in batch production |
the greater the height, the greater the temperature gradient & greater the reflux will be. |
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The connecting tube in batch production is also important because |
if the tube is angled upward, reflux can still take place but not if it is angled down. |
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During the 1st distillation, all of the liquid that flows off is collection as one product. |
During the 2nd distillation the liquid is divided into 3 parts. The head, the heart & the tails. |
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The 2nd distillations continues to concentration process |
but is also used to determine the style & flavour of the end product. |
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Heads are |
the first liquid to flow off which contains high volumes of volatile fractions with lower boiling points than ethanol & all the other undesirable congeners in particular, methanol. |
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Choosing when to syphon of the heads is sometimes known as |
The Cut. |
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Heart is the |
portion used to make the final spirit & has high concentrations of ethanol& all the desirable congeners. |
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Tails |
come about when the boiling point of the liquid in the still changes as less liquid is present as hearts have been removed. |
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Most distilleries try to ensure the levels of heads & hearts which are removed |
remain consistent in order to end up with a consistent product. |
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Tails can also be |
redistilled as it still contains a volume of ethanol. |
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Continuous Distilllation can only |
occur in a column still which means a constant flow of spirit. |
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Continuous distillation is very efficient |
but only suitable for high volumes as the quantity of alcoholic liquid needed to support the whole process is huge. |
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As with a pot still, the column still requires... |
A heat source, ways of promoting reflux & a stripper / rectifier. |
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The classic example of continuous distillation still is |
the Coffey still, patented by Aeneas Coffey in 1830. |
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(Continuous distillation) For more neutral spirits it is common to take the spirit up to 96% |
which can be aided by 2 processes; Hydoselection & de-methylising. |
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Hydroselection |
(continuous distillation) removes fusel oils (a biproduct) |
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De-Methylising |
(continuous distillation) reduces methanol levels. |
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Post Distillation Operations include |
Maturation. Addition of Flavours. Blending. Finishing. |
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With Barrel Ageing |
lots of choices can be made; size of barrel, age of barrel, char level & previous contents. |
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rate of evaporation in barrel is hugely affected by the temperature & humidity of the warehouse. |
High temp cause the liquid to expand as a greater volume penetrates the wood. Even the top of a warehouse is usually higher in temp than the bottom. |
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Breaking Down |
is the dilution or adding of water. |
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Most spirits have their colour adjusted |
by the addition of caramel or product consistency. (Finishing) |
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Filtering - Most consumers prefer a clear drink. |
Haze can be removed by char-filtration whereby the spirit is chilled causing the haze to form, which is then removed via filtration. |