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52 Cards in this Set

  • Front
  • Back

Selecting a raw material

Determine the category & style of spirit to be produced

Processing the raw material

to produce a sugar soloution for alcoholic fermentation

Alcoholic Fermentation

to produce alcohol & congeners

Distillation

To concentrate & select alcohols & congeners

Post-Distillation Operations

(optional or limited by law) to refine or add to a spirits flavour & appearance, ready for sale

Congener compounds produced from fermentation are also known as

Flavours.

An Alcoholic liquid is made up of water (the vast majority) &...

a number of different congeners & alcohols.

Ethanol

boils at 78.3 degrees.

Copper is frequently used in stills & distillation apparatus

because it is very malleable & an excellent conductor heat. Also reacts with sulphur compounds & removes them from final spirit

Reflux occurs when vapours & liquids come into contact with each other.

heat is needed to turn a liquid into vapours that rise up the still. as heat is lost some condense & fall back as liquids through more rising vapours

Whenever liquid & vapour meet (in a still) the heat is shared between them resulting in...

the more volatile fractions of both becoming vapour & the less volatile fractions becoming liquid.

When Reflux occurs it helps to

increase the amount of separation between fractions.

Rectification is

the progressive increase in the level of ethanol that is a result of reflux.

More reflux results in

more rectification & a more alcoholic product.

A spirit that is very high in alcohol - 90% abc or more

is often referred to as highly rectified.

Rectification Plates are found

in all coloum stills & can be included in pot stills too.

Rectifiation plates are designed to

maximise the interaction between liquid & vapour, therefore improving rectification.

All rectification plates are able to

hold a layer of liquid. vapours from below are forced through this liquid & as a result of this reflux, more highly rectified vapours pass up the next level.

A Head Condenser is a feature commonly found in modern stills.

cold water is circulated through an enclosed section in the top of the still.

The flow of cold water can be varied & therefore the amount of reflux controlled.

This is sometimes referred to as a dephlegmator.

Condensers cool the spirit vapours down so they can be drawn off...

usually using water as a coolant which needs to e constantly refreshed as the water itself heats up.

A Worm / Serpentine Condenser comprises of a

bath of cold water with a tube running through the middle which cools.

Shell & Tube condensers

allow the vapour to pass through a number of narrow vertical tubes, which are each surrounded by water. this maximises the surface area which the vapours touch.

Coloumn stills are

large structures that are internally divided with rectification plates ranging from as few as 15 to as many as 42.

Pot Stills are

traditional & a simple pot in which liquid is boiled with connection tubes which link to a condenser.

Batch Distillation means that a liquid must undergo 2 or more separate distillations in order to produce a final spirit.

Stills need to be constantly filled, used, emptied & cleaned.

Batch Distillation is most commonly associated with

Pot Stills

Pots Still come in many shapes and sizes but all share the following:

heat source, a pot into which the liquid is placed, a head where alcoholic vapours gather / reflux takes place, a linking tube to the condenser often known as a lynne arm or swan neck & a condenser.

Pot Still can be

heated with an open flame, steam or a water bath.

Regarding the shape of stills in batch production

the greater the height, the greater the temperature gradient & greater the reflux will be.

The connecting tube in batch production is also important because

if the tube is angled upward, reflux can still take place but not if it is angled down.

During the 1st distillation, all of the liquid that flows off is collection as one product.

During the 2nd distillation the liquid is divided into 3 parts. The head, the heart & the tails.

The 2nd distillations continues to concentration process

but is also used to determine the style & flavour of the end product.

Heads are

the first liquid to flow off which contains high volumes of volatile fractions with lower boiling points than ethanol & all the other undesirable congeners in particular, methanol.

Choosing when to syphon of the heads is sometimes known as

The Cut.

Heart is the

portion used to make the final spirit & has high concentrations of ethanol& all the desirable congeners.

Tails

come about when the boiling point of the liquid in the still changes as less liquid is present as hearts have been removed.

Most distilleries try to ensure the levels of heads & hearts which are removed

remain consistent in order to end up with a consistent product.

Tails can also be

redistilled as it still contains a volume of ethanol.

Continuous Distilllation can only

occur in a column still which means a constant flow of spirit.

Continuous distillation is very efficient

but only suitable for high volumes as the quantity of alcoholic liquid needed to support the whole process is huge.

As with a pot still, the column still requires...

A heat source, ways of promoting reflux & a stripper / rectifier.

The classic example of continuous distillation still is

the Coffey still, patented by Aeneas Coffey in 1830.

(Continuous distillation) For more neutral spirits it is common to take the spirit up to 96%

which can be aided by 2 processes; Hydoselection & de-methylising.

Hydroselection

(continuous distillation) removes fusel oils (a biproduct)

De-Methylising

(continuous distillation) reduces methanol levels.

Post Distillation Operations include

Maturation. Addition of Flavours. Blending. Finishing.

With Barrel Ageing

lots of choices can be made; size of barrel, age of barrel, char level & previous contents.

rate of evaporation in barrel is hugely affected by the temperature & humidity of the warehouse.

High temp cause the liquid to expand as a greater volume penetrates the wood. Even the top of a warehouse is usually higher in temp than the bottom.

Breaking Down

is the dilution or adding of water.

Most spirits have their colour adjusted

by the addition of caramel or product consistency. (Finishing)

Filtering - Most consumers prefer a clear drink.

Haze can be removed by char-filtration whereby the spirit is chilled causing the haze to form, which is then removed via filtration.