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271 Cards in this Set

  • Front
  • Back

PORTLAND CEMENT

made from materials which must contain the proper proportions of lime, silica, alumina and iron components.

SPECIAL CEMENTS

White Portland cement


Masonry Cement


Air-entraining Portland Cement


Oil Well Cement


Waterproof Portland Cement

WHITE PORTLAND CEMENT

same materials as normal Portland except in color.

MASONRY CEMENT

designed to produce better mortar than that made with normal Portland cement or with a lime-cement combination.

AIR-ENTRAINING PORTLAND CEMENT

small amounts of this is added to the clinker and ground with it to produce air-entraining cements, effective use for resistance to severe frost.

OIL WELL CEMENT

special Portland cement used for sealing oil wells.

WATERPROOF PORTLAND CEMENT

normally produced by adding a small amount of stearate, usually calcium or aluminum to the cement clinker during the final grinding.

CONCRETE

artificial stone made by binding together particles of some inert material with a paste made of cement and water. These inert materials are the aggregate.

AGGREGATE

sand, gravel crushed stone, cinder, crushed furnace slag, burned clay, expanded vermiculite, and perlite.

SAND

found in riverbeds, free of salt and must be washed

FINE AGGREGATE

smaller than ¼” diameter stones.

COURSE AGGREGATE

bigger than ¼” diameter stones.

CLASS “AA

1:1 ½ :3


concrete under water, retaining walls

CLASS A

1:2:4


footings, columns, beams, RC slabs

CLASS B

1:2 ½:5


slab on fill, non load-bearing walls

CLASS C

1:3:6


concrete plant boxes, etc.

SLUMP TEST

when freshly mixed concrete is checked to ensure that the specified slump is being attained consistently. A standard slump cone is 12 inches high (0.30) and 8 inches (0.20) in diameter at the bottom and 4 inches (0.10) on top which is open on both ends.

COMPRESSIVE STRENGTH TEST

common quality - control test of concrete, based on 7 and 28 day curing periods.

CONCRETE ADDITIVES

materials often added to the concrete or applied to the surface of freshly placed concrete to produce some special result.

ACCELERATORS

an admixture which is used to speed up the initial set of concrete. Such a material maybe added to the mix to increase the rate of early-strength development for several reasons.

RETARDERS

to delay or extend the setting time of the cement paste in concrete.

AIR-ENTRAINING AGENTS

air-entrained concrete contains microscopic bubbles of air formed with the aid of a group of chemical called surface active agents, materials that have the property of reducing the surface tension of water intended for use when better resistance to frost action is concerned.

CONCRETE HARDENERS

applied on concrete surface to increase hardiness and toughness.

TWO TYPES OF CONCRETE HARDENERS

Chemical Hardeners


● Fine Metallic Aggregate

CHEMICAL HARDENERS

liquids containing silicofluorides or fluosilicates and a wetting agent which reduces the surface tension of the liquid and allows it to penetrate the pores of the concrete more easily.

FINE METALLIC AGGREGATE

are specially processed and graded iron particles which are dry-mixed with Portland cement, spread evenly over the surface of freshly floated concrete, and worked into the surface by floating.

WATER REDUCING ADMIXTURES

material used to reduce the amount of water necessary to produce a concrete of given consistency or to increase the slump for a given water content.

DAMPROOFERS

materials used to reduce or stop the penetration of moisture through the concrete. Reduces permeability.

TWO TYPES OF BONDING AGENTS

Metallic Aggregate


● Synthetic Latex Emulsion

METALLIC AGGREGATE

iron particle are larger, but with same materials as the permeability reducer. Bonding takes place through the oxidation and subsequent expansion of the iron particles.

SYNTHETIC LATEX EMULSION

consists of highly polymerized synthetic liquid resin dispersed in water.

PASTE SLURRY

often applied to such an old surface immediately prior to pouring new concrete to increase the amount of paste.

SET - INHIBITING AGENTS

prevent the cement paste from bonding to the surface aggregate but will not interfere with the set throughout the remainder of the pour.

POZZOLANIC ADMIXTURES

materials sometimes used in structures where its desirable to avoid high temperature or in structures exposed to seawater or water containing sulfates. Pozzolans maybe added to concrete mixes-rather than substituting for part of the cement to improve workability, impermeability, and resistance to chemical attack.

CONCRETE PRODUCTS

made of lightweight and heavyweight materials for use in exterior and interior load-bearing walls, firewalls, curtain and panel walls, partitions etc.

CONCRETE BLOCK

Hollow load-bearing concrete block


Solid load bearing block


Hollow; non-load bearing concrete block


Concrete building tile


Concrete brick

HOLLOW LOAD - BEARING CONCRETE BLOCK

an 8” x 8” x 16” will approximately weigh 40 to 50 lb. Made with heavyweight aggregate and 25 to 35 lb. when made with lightweight aggregate.

SOLID LOAD BEARING BLOCK

defines as one having a core area of not more than 25 percent of the gross cross-sectional area.

HOLLOW; NON - LOAD BEARING CONCRETE BLOCK

one in which the core area exceeds 25 percent of the cross-sectional area.

COMMON SIZES

4” x 8” x 16” – for non-load bearing partitions


6” x 8” x 16” – for load bearing walls

QUALITY

Hand made


Machine made


Steam cured


Cellular Concrete Blocks

HAND MADE

backyard industry

MACHINE MADE

commonly sold

STEAM CURED

manufactured by big and nationally known factories for load bearing walls. Usually specified for government and multi-storey buildings.

CELLULAR CONCRETE BLOCKS

lightweight block which is outstanding in thermal and sound insulation qualities. Basic ingredients are cement-made from silica-rich sand and lime-water, and aluminum powder.

BRICK

basic ingredient is clay.

THREE PRINCIPAL FORMS

Surface Clay


Shales


Fire Clay

SURFACE CLAY

found near the surface of the earth

SHALES

clay which have been subjected to high pressure until they have become relatively hard.

FIRE CLAY

found at deeper levels and usually have more uniform physical and chemical qualities.

TWO CLASSES OF CLAY

Calcareous Clays


Non-calcareous Clays

CALCAREOUS CLAYS

contains about 15 percent calcium carbonate and burn to a yellowish color.

NON - CALCAREOUS CLAYS

composed of silicate of alumina, with feldspar and iron oxide. These clays burn buff, red or salmon depending on the iron oxide content which vary from 2 to 10 percent.

STANDARD BRICK SIZE

2 ¼ x 3 ¾ x 8 inches

STRUCTURAL CLAY TILES

are hollow units as opposed to brick which is sold. Tiles are made from the same material as brick, but all clay tiles are formed by extrusion in the stiff-mud process.

TYPES OF TILES

Load bearing wall tile


Partition tile


Back-up tile


Furring tile


Fireproofing tile


Floor tile


Structural Clay Facing tile


Structural Glazed Facing tile

LOAD BEARING WALL TILE

used for bearing walls of light buildings, the height usually restricted to four stories. Structural load bearing wall tile are made in 4, 6, 8, 10 and 12 in thickness.

PARTITION TILE

non-load bearing

BACK - UP TILE

intended for use in both bearing and non-bearing walls which will be faced with brick or facing tile.

FURRING TILE

used on the inside of exterior walls to provide air spaces for insulation to prevent the passage of moisture and to provide a suitable plastering surface. Classified as non-load bearing.

FIREPROOFING TILE

structural steel must be insulated in fireproof construction. One method of doing this is to cover it with fire-proofing tile.

FLOOR TILE

manufactured in both load-bearing and non-load bearing grades in standard thickness raging from 3 to 12 inches in standard length and widths of 12 inches.

STRUCTURAL CLAY FACING TILE

unglazed tile and may have either a smooth or a rough textured finish. They are designed to used as exposed facing material on either exterior or interior walls and partitions.

STRUCTURAL GLAZED FACING TILE

produced from high-grade light burning clay which is suitable for the application of ceramic or salt glaze.

TERRA COTTA

means “fired earth” is a clay product which has been used for architectural decorative purposes, since ancient Greece and Rome. Modern terracotta is machine-extruded and molded or pressed. The machine-made product is usually referred to as ceramic veneer, and is a unit with flat face and flat or ribbed back.

TWO TYPES OF CERAMIC VENEER

Adhesion Type


Anchor type

ADHESION TYPE

held to the wall by the bond of the mortar to the ceramic veneer back and to the backing wall.

ANCHOR TYPE

are held by mortar and by wire tiles between the terracotta and the wall behind.

BUILDING STONES

stones usually blocks or pieces of the basic material rock.

THREE GENERAL CATEGORIES

Igneous


Sedimentary


Metamorphic


IGNEOUS

formed as a result of the cooling of molten matter.

SEDIMENTARY

formed by the action of water either by depositing materials at the bottom of a water body or depositing them on the earth’s surface.

METAMORPHIC

rocks changed from their original structure by the action of extreme pressure, heat, or various combinations of these factors.

CLASSIFIED ACCORDING TO FORM

Rubble


Dimension (Cut stone)


Flagstone (Flat slabs)


Crushed rock


RUBBLE

includes rough fieldstone which may merely have been broken into suitable sizes, or it may include irregular pieces of stone that have been roughly cut to size, usually used for and filling material. (escombro and lastillas)

DIMENSION ( CUT STONE )

consists of pieces that have been cut or finished according to a set or drawing. (for facing walls)

FLAGSTONE ( FLAT SLABS )

consists of thin pieces (1/2 in. and up which may or may not have had their face dimensions cut to some particular size. (for walks and floors)

CRUSHED ROCK

consisting of pieces varying I size from 3/8 to 6 in. and is used to a large extent in concreting.

ASHLAR

work requires the use of cut stone and includes broken ashlar, irregular coursed ashlar, regular coursed ashlar.

RUBBLEWORK

used as random when no attempt is made to produce either horizontal or vertical course lines. Small spaces are filled with spalls, small stones and used as course rubble work, horizontal course lines are maintained but no vertical course lines used.

TRIM

involves use of stones cut for a specific purpose and include Quoins.

AS JAMBS

stones which form the sides of window and door openings.

AS SILLS

stones which form the bottom of window and door openings.

AS BELTS

special stone courses which are built into a wall for a particular purpose. One reason is to provide architectural relief to a large wall of one material or to provide a break I the vertical plane of the wall, another reason is to hide a change in the wall thickness.

AS COPINGS

one which is cut fit on the top of a masonry wall. It prevents the passage of water into the wall, sheds water to either inside or outside, and gives a finished appearance to the wall.

AS CORNICES

specially cut stones which are built into and project from a masonry wall near the top to provide the appearance of a cave.

AS LINTELS

stones which bridge the top of door and window openings.

AS STONE STEPS

made to fit over an inclined concrete slab or to cap steps cast in concrete.

AS AN ARCH STONE

cut to form some particular type of arch over a door or window opening

AS STONE FLOORING

walks and patios, made by covering a base of stone concrete, brick or tile with flagstones, trimmed flagstone, trimmed rectangular and square.

GYPSUM

a soft mineral consisting of a hydrated calcium sulfate from w/c gypsum plaster is made (by heating); colorless when pure.

WOOD

a traditional building material, it is easily worked, has durability and beauty. It has great ability to absorb shocks from sudden load. In addition, wood has freedom from rust and corrosion, is comparatively light in weight, and is adaptable to countless variety of purposes.

CLASSIFICATION OF TREES

Hardwoods


Softwoods

HARDWOODS

‘deciduous’ trees that have broad leaves which are normally shed in the winter time.

SOFTWOODS

‘conifers’ trees that have needles rather than leaves and that bear their seeds in cones.

MOISTURE CONTENT OF WOOD

expressed as a percentage of the oven-dry weight and can be determined by the oven-dry method or by an electric-moisture meter method.

THREE CATEGORIES OF LUMBER

Yard Lumber


Shop Lumber


Structural Lumber

FINISHES OF WOOD

S1S


S2S


S4S


Rough

S1S

surfacing or planning of one side.

S2S

two sides planed.

S4S

four sides planed.

ROUGH

as sawn and not planed.

WOOD GRAIN

Edge Grain


Flat Grain


Angle Grain

EDGE GRAIN

annual rings run approximately at right angle to the face.

FLAT GRAIN

when the annual rings run more or less parallel to the surface.

ANGLE GRAIN

when the annual rings are at about 45 degrees to the face.

SEASONING OF LUMBER

Air-Drying


Kiln-Drying


Pressure treated lumber


AIR - DRYING

lumber is strip-piled at a slope on a solid foundation. This allows air to circulate around every piece while the sloping allows water to run off quickly.

KILN - DRYING

more expensive lumber which is required for more refined uses so as wood will not move, such as furniture. Flooring and general interior use.

PRESSURE TREATED LUMBER

when lumber is subjected to pressure and injected with chemicals or salts to insure it from rots.

SPECIFICATION WHEN BUYING LUMBER

Indicate no. of pieces, thickness, width, length, total bd. Ft. kind of lumber and finish.


Example: 6-2” x 8” x 14’-0” = 112 bd. Ft. tanguile S4S

GLUE LAMINATED TIMBER

term used to describe a wooden member built up of several layers of wood whose grain directions are all substantially parallel, and held together with glue as fastening commonly used for beams, girders, posts, columns, arches, arches, bowstring truss chords, usually softwoods are commonly used because of their low cost, lightness and strength.

GLUE USE IN LAMINATING

Casein glue


Urea-formaldehyde-resin


Phenol-formaldehyde-resin glues Resorcinol-phenol-formaldehyde

CASEIN GLUE

satisfactory for use in dry locations not exposed to rain or water.

UREA - FORMALDEHYDE - RESIN

cheap and well cure at from 70 degrees Fahrenheit up. Will withstand soaking in cool water.

PHENOL - FORMALDEHYDE - RESIN GLUES

not usually recommended because of the high temperature needed to cure them. Useful for combining timber and plywood and are very water-resistant.

RESORCINOL - PHENOL - FORMALDEHYDE

resin glues are expensive but have excellent qualities of durability and water resistance.

BUILDING BOARDS

a group of sheets of building materials often faced with paper or vinyl, suitable for use as a finished surface on walls, ceiling, etc.

KINDS OF BUILDING BOARDS

Plywood


● Hardboard


● Insulating Fiberboard


● Chipboard


● Particle Board


● Gypsum Board


● Straw Board


● Asbestos-cement Board


● Corkboard


● Paperboard


● Mineral Fiberground


● Plastic Foamboards

PLYWOOD

made by bonding together thin layers of wood in a way that the grain of each layer is at right angles to the grain of each adjacent layer.

VENEER

each layer of plywood

ROTARY CUTTING

a method of cutting wood veneer in which a log is fixed in a lathe and rotated against a knife so that the veneer is peeled from the log in a continuous sheet.

HARDBOARD

made from processed wood chips.

THREE GRADES OF BOARD

Standard


Tempered hardboard


Low-density hardboard

STANDARD

flexible to be quite easily bent.

TEMPERED HARDBOARD

made by impregnated standard board with a tempering compound of oils and resin and baking it to polymerize the tempering material.

LOW - DENSITY HARDBOARD

not as strong and durable as standard hardboard.

INSULATING FIBERBOARD

made from three types of fiber – wood, sugar cane, and asbestos, and binder, formed into a board.

CHIPBOARD

a large class of building board made from wood and particles and a binder, often faced with veneer.

PARTICLE BOARD

a hardboard made from relatively small particles.

GYPSUM BOARD

a wall board having a gypsum core.

STRAW BOARD

a hardboard made of compressed wheat straw, processed at 350 to 400 degree Fahrenheit and covered with a tough kraft paper.

ASBESTOS - CEMENT BOARD

a dense, rigid board containing a high proportion of asbestos fibers bonded with Portland cement, resistant to fire, flame, and weathering, has low resistance to heat flow.

CORKBOARD

from the outer bark of the cork oak tree, cork granules is mixed with synthetic resin, compressed and formed into sheet from 1 to 6 inches thick and baked under pressure into rigid boards.

PAPERBOARD

made into two different types: a paper pulp pressed into boards 3/16, or ¼ in. thick, 4 ft. wide, and 6, 7 or 8 ft. long. Usually one surface is primed for easier finishing. The other is a layer of stiff paper folded into corrugated from and faced on both sides with a thick paper backing, cemented to the core.

MINERAL FIBERGROUND

thick mats of mineral fibers, usually glass or rock wool are covered with a backing of stiff paper on one or both sides to form rigid boards, ranging in thickness from ½ to 2 in. The usual board size is 24 x 48 inches.

PLASTIC FOAMBOARDS

polystrene and polyurethane plastics are formed by a patented process to about 40 times their original volume. Used for perimeter insulation for concrete floor slabs, for wall and roof deck insulation, and for roof decks when properly supported.

BUILDING PAPERS

in building construction, paper is used for sheathing, roofing and insulation, in making asphalt shingles, laminated and corrugated building products, and concrete form materials, as a moisture and vapor barrier; as cushioning material; as wallpaper; as an envelope or sheath for other materials; and as a fireproofing material.

TYPE OF WOOD PULP

Mechanical Pulp


Chemical Pulp


Semi-chemical Pulp

MECHANICAL PULP

or groundwood, is produced by grinding blocks of wood against a revolving abrasive stone or by grinding steamed wood chips in a grinding mill.

CHEMICAL PULP

produced by digesting wood chips in various chemicals to free the cellulose fibers from the liquid binding.

SEMI - CHEMICAL PULP

wood chips are first subjected to a mild chemical treatment and then mechanically disintegrated in rotating disk refiners.

TYPES OF PAPER

Sheathing Paper


● Roofing Paper


● Insulating Paper


● Cushioning Paper


● Vapor Barrier Paper


● Laminating Paper


● Concrete Form Paper


● Wallpaper


● Envelope Paper


● Fire Proofing Paper

SHEATHING PAPER

used to provide an airtight barrier over walls, floors, etc.

ROOFING PAPER

Roofing Felts – used in making a built-up roof and are usually produced in 36 in. wide rolls, in various weights from 3 to 20 lb/square.


Rolled Roofing – a heavy, mineral surfaced paper used as a final roof covering, made 18 and 36 in. wide, in various weights from 45 to 120 lb/square.

INSULATING PAPER

used to secure bulk and entrapped air with as much strength as possible. Insulating papers are made from both wood-fiber insulating paper and asbestos fibers.

CUSHIONING PAPER

similar to wood-fiber insulating paper, but less attention is paid to strength. Its chief use is for cushioning under linoleum, carpets, or slate roofing.

VAPOR BARRIER PAPER

intended to prevent the passage of moisture vapor through walls, ceilings and floors.

LAMINATING PAPER

a special, high strength kraft paper made for use in the production of plastic laminates. The thin, strong paper is impregnated with liquid plastic resin and several sheet are laminated together under heat and pressure to form the base for the plastic sheet.

CONCRETE FORM PAPER

made from strong kraft paper in the form of a spiral tube and boxlike from made from corrugated container paper.

WALLPAPER

paper from which decorative wallpaper is made.

ENVELOPE PAPER

used as an outer covering or envelope for a number of building materials. One of these is gypsum board, composed of a layer of calcined gypsum covered in both sides by a sheet of kraft paper.

FIRE PROOFING PAPER

made from asbestos fibers, since this is an incombustible material. This material maybe in the form of matted paper, similar to asbestos insulating or roofing paper, or it may be in the form of a cloth woven from thread spun from asbestos fibers.

BITUMEN

a generic name applied to a semisolid mixture of complex hydrocarbons, derived from coal or petroleum, as a coal-tar pitch or asphalt.

TAR

the resulting condensate when destructive distillation is carried out on such materials as wood coal, shale, peat or bone.

PITCH

a solid or semi-solid residue produced from partial evaporation or fractional distillation of tar.

COAL - TAR PITCH

most common material of this kind of pitch.

ASPHALTS

dark brown or black solids or semi-solids which are found in the natural state and are also produced by the refining of petroleum.

LIQUID PAVING ASPHALTS

liquid asphalts used for paving are cutbacks.

ASPHALT PAVING CEMENTS

used as binders for more expensive asphalt pavements.

FERROUS METALS

Steel


Pig Iron


Wrought Iron


Alloy Steels


Nickel Steel


Stainless Steels


Copper


Manganese Steel


Weathering Steel

STEEL

a malleable alloy of iron and carbon produced by melting and refining pig iron and/or scrap steel, graded according to the carbon content.

PIG IRON

used to make cast iron which is high in compressive strength but low in tensile strength, and has little use for construction

WROUGHT IRON

produced when pig iron is melted in such a way as to remove nearly all of the carbon and other impurities.

ALLOY STEELS

made by containing other elements with the molten steel. Nickel, chromium copper and manganese are used.

NICKEL STEEL

stronger than carbon steel and is used to make structural members for building chromium steel is very hard and corrosion-resistant.

STAINLESS STEELS

made with chromium or a combination of nickel and chromium used in buildings for exterior wall panels, frames for doors, expansion joints, flashings, copings, fascia and gravel stops.

COPPER

bearing steel has high resistance to corrosion and is used for making sheet steel and metal lath.

MANGANESE STEEL

offers great resistance to abrasion and finds important use in the cutting edges of heavy digging tools.

WEATHERING STEEL

recently developed grade of steel. It forms its protection against atmospheric corrosion and thus requires no painting.

NONFERROUS METAL

Aluminum


Aluminum Foil


Copper


Lead


Tin

ALUMINUM

a lustrous, silver-white nonmagnetic, lightweight metal which is very malleable; has good thermal and electrical conductivity; a good reflector of both heat and light.

ALUMINUM FOIL

used as a vapor barrier on walls and ceilings and as reflective insulation.

COPPER

a lustrous reddish metal, highly ductile and malleable; has high tensile strength; is an excellent electrical and thermal conductor; is available in a wide variety of shapes; widely used for downspout, electrical conductors, flashings, gutter, roofing, etc.

LEAD

a soft, malleable, heavy metal; has low melting point and a high coefficient of thermal expansion. Very easy to cut and work, enabling it to be fitted over uneven surfaces. Used for roofing, flashing and spandrel wall panels.

TIN

a lustrous white, soft and malleable metal having a low melting point; relatively unaffected by exposure to air; used for making alloys and solder and in coating sheet metal.

GLASS

a hard, brittle inorganic substance, ordinarily transparent or translucent; produced by melting a mixture of silica, a flux and a stabilizer.

TYPES OF GLASS

Reflective Glass


Rolled and Rough Cast Glass


Cathedral and Figured Glass


Wired Glass


Heat –Absorbing Plate Glass


Tempered Plate Glass


Vitreous Colored Plate


Laminated Safety Glass (Bullet Proofing)


Insulating Glass

REFLECTIVE GLASS

used to control glare and reduce solar heat. It the product of a glass-coating process which is carried out in a large, rectangular vacuum chamber. Manufactured in two types, silver and gold, the glass can be specified in any one of three nominal light transmittance of 8, 14, or 20 percent.

ROLLED AND ROUGH CAST GLASS

used where clear vision is not required, such as by factory roofs and walls, windows for halls and staircases, skylights, and partitions in offices. Cast glass diffuses light, and because of its low reflecting and absorption index, transmits 90 to 93 percent of light rays striking it.

CATHEDRAL AND FIGURED GLASS

manufacturing is similar to rolled and rough-cast glasses. However, they contain a pattern or texture impressed usually on one surface by a patterned roller.

WIRED GLASS

simply a rolled glass into which wire mesh is inserted during the process of manufacture.

HEAT ABSORB8NG PLATE GLASS

made by adding ingredients to the mix used in making regular slate glass so that the finished product is pale bluish-green or gray.

TEMPERED PLATE GLASS

three to five times as strong as regular plate of the same thickness – and area in resisting compressive forces and fracture due to strain or thermal shock.

VITREOUS COLORED PLATE

polished plate glass can be heat-strengthened and coated on one side with vitreous color which is fire-fused to the surface.

LAMINATED SAFETY GLASS ( BULLET PROOFING )

widely used in the automotive industry and transportation, but now finding some uses in the building industry, like glass that can withstand firearm attack and explosions.

INSULATING GLASS

consists of two sheets of plate or sheet glass, separated by an air space, and joined around the edges to produce a hermitically sealed unit.

CLASSIFICATION OF SHEET GLASS

Window Glass


Heavy Sheet Glass


Picture Glass

WINDOW GLASS

used for glazing windows doors and storm sash in residential buildings where good light and vision are required at moderate cost.

HEAVY SHEET GLASS

used for glazing windows and doors where greater strength is required but where slight distortion is not objectionable.

PICTURE GLASS

used for covering pictures, photographs, maps, charts projector slides and instrument dials.

GLASS PRODUCTS

Glass Blocks


Solid Glass Brick

GLASS BLOCKS

comparable in many ways to unit masonry but have the added feature of transmitting light.

SOLID GLASS BRICK

also made to admit light into a building, because of its solid construction, it offers greater protection against vandalism than conventional window glass or glass blocks. The ability of the brick is to allow undistorted passage of light.

PLASTICS

a large group of synthetic materials which are made from a number of common substances such as coal, salt, oil. Natural gas, cotton, wood and water. From these, relatively simple chemicals known as monomers, which are capable of reacting with one another are produced. These are then built up into chain-like molecules of high molecular weight called polymers.

TWO GENERAL CLASSIFICATION

Thermoplastics


Thermosetting Plastics

THERMOPLASTICS

become soft when heated and hard when cooled,regardless of the number of times the process is repeated. Include in the thermoplastics are acrylic cellulosis, polyethylene, polyvinyl chloride (PVC) polysterene, polyallomers polycarbonates, polyimide, polypropylene, polysulfone, phenylene oxide, nylons, methyl pertenes, ionomer, fluoroplastics, acetal and acryonitrile butadieniene styrene (ABS).

THERMOSETTING PLASTICS

set into a permanent shape when heat and pressure are applied to them during the forming stage. Thermosetting group includes phenolics, aminos (urea and melamine) epoxies, polyesters, polyurethane, alkyd silicones and diallyl phthalate (DAP).

PRODUCTION: PLASTICS PRODUCTS ARE FORMED BY A NUMBER OF METHODS WHICH INCLUDE

Injection Molding Process


Blow-Molding Process


Rotational Molding


Expandable Bead Molding


Compression Molding


Transfer Molding


Foamed Plastics


Thermoset Foam


Extrusion Forming


Thermoforming Process


Laminating Process


Casting


Calendaring Process


Plastic Laminates

INJECTION MOLDING PROCESS

measured amount of powder or granules is heated and when flowing forced through the nozzle of the barrel into a shaped cavity, where it cools of solidities.

BLOW - MOLDING PROCESS

an extruder extrudes a hollow tube which is captured between the two halves of a hollow. As the mold closes, air is blown into the tube and expand it to fit inside surface of the mold.

ROTATIONAL MOLDING

used to form hollow units with complex shapes and heavy walls, a premeasured amount of powder or liquid resin is placed at the bottom half of a cold mold which is then closed.

EXPANDABLE BEAD MOLDING

a process used to produce light weight products of polysterene foam, small granules of polysterene with a small amount of an expanding agent are placed in a rolling drum and steam heated.

COMPRESSION MOLDING

a measured quantity of powder in a heated mold, which is then closed. Heat and pressure are applied to the powder which melts and flows to all parts of the mold.

TRANSFER MOLDING

similar to compression molding except that the powder is heated and liquefied outside the mold and injected into the mold under heat and pressure, where the forming and setting takes place.

FOAMED PLASTICS

are made by expanding agent with either granules or powder and then heating. Heat melts the plastic and causes the formation of a gas which expands the molten material into foamed structure.

THERMOSET FOAM

made by mixing the appropriate resin with a curing agent and an expanding agent and then heating them in a mold.

EXTRUSION FORMING

used for mass-produced materials which have a constant cross section, and it is done in two ways by forcing of semi-liquid plastic through a die of the proper size and shape in a manner similar to that used for forming brick by extrusion.

THERMOFORMING PROCESS

sheet plastic is heated until soft and then forced by air pressure against a cold and hardens in shape.

LAMINATING PROCESS

consists of impregnating sheets of paper, glass fiber, or cloth with a thermosetting liquid resin and then applying heat and pressure to a number of sheets to form a laminated product.

CASTING

a simple process in which liquid plastics, with their appropriate curing agent, are poured into molds and set, with or without heat.

CALENDARING PROCESS

plastic is fed to revolving rollers which turn out a thin sheet or film the thickness of the product is determined by the roller spacing, and the surface of the sheet may be smooth or matted, depending on the roller surface.

PLASTIC LAMINATES

consists of three or more layers of material bonded or laminated together with plastic adhesive under high pressure.

COHESIVENESS

the ability of particles of a material to cling tightly to one another.

ADHESIVENESS

the ability of a material to fix itself and cling to an entirely different material.

SEALERS

products which are used to seal the surface of various materials against the penetration of water or other liquids or in some cases to prevent the escape of water through the surface.

THREE WAYS OF HEAT TRANSFER

Conduction


Radiation


Convection

CONDUCTION

the inside of a concrete wall which has one side exposed to outside winter temperatures feels cold to the touch. Heat is being conducted from the side of higher temperature to that lower temperature.

RADIATION

from this point, it is transferred to the outside air by radiation.

CONVECTION

when air is heated, it expands and begins to circulate, during the circulation it comes in contact with cooler surface, some of its heat is given up to them. It is therefore important to try to prevent air currents from being set up in the walls and ceiling of our buildings.

KINDS OF THERMAL INSULATION

● Loose Fill


● Blanket Insulation


● Batts


● Structural Insulation Board


● Block or Rigid Slab Insulation


● Reflective Insulation


● Foamed-In-Place Insulation


● Sprayed-on-Insulations


● Corrugated Insulation

LOOSE FILL

Fibrous type


Granular insulation


Fibrous loose fill


Granules

FIBROUS TYPE

made from mineral woolrock wool, glass wool, or slag wool – or vegetable fiber – usually wood fiber.

GRANULAR INSULATION

made from expanded minerals such as perlite and vermaculite or from ground vegetable matter such as granulated cork.

FIBROUS LOOSE FILL

used to insulate walls of buildings that have been built without insulation.

GRANULES

are graded into four sizes, 1, (3/8 in. to no. 16 sieve) and sizes 2 (no. 4 to no. 30 sieve) used as loose-fill insulation for sidewalls and ceilings over suspended ceilings, between wood sleepers over a concrete floor slab, as fill for the cores of concrete blocks, and sizes 3 (no. 8 to no. 100 sieve) size 4 (no. 16 to 100 sieve).

BLANKET INSULATION

made from some fibrous materials such as mineral wool, wood fiber, cotton fiber, or animal hair, manufactured in the form of a mat, 16, 20 or 24 in. width, in 8 ft. lengths or put up in rolls of from 40 to 100 linear feet, with controlled thickness of 1, ½, 2, 3 and 4 inches.

BATTS

similar to blankets but they are restricted to 48 inches in long or less they are always covered with paper, and made especially for installation between stud spacings.

STRUCTURAL INSULATION BOARD

made from organic fiber-wood, cane, straw or cork. The wood and cane raw material is first pulped, after which it is treated with water proofing chemicals.


● Strawboard


● Corkboard

STRAWBOARD

made from carefully selected straw, fused under heat and pressure into a panel 2 inches thick and 4 ft. wide.


CORKBOARD

made from granulated cork mixed with resin and pressed into sheets of several thickness, depending on the use to which they will be put.

BLOCK OR RIGID SLAB INSULATION

type of insulation is so called because the units are relatively stiff and inelastic. In most cases inorganic materials are used in their manufactures.

REFLECTIVE INSULATION

made from such materials as aluminum or copper foil or sheet metal, with bright surfaces that reflect heat rather than absorbing it.

FOAMED - IN - PLACE INSULATION

this is polyurethane product made by combining a polyisocyanate and a polyester resin.

SPRAYED - ON - INSULATIONS

materials used are polyurethane foam asbestos fiber mixed with inorganic binders, vermiculite aggregate with a binder such as Portland cement or gypsum and perlite aggregate using gypsum as binders.

CORRUGATED INSULATION

usually made from paper foamed into shapes that produce enclosed air pockets. One type is produced by shaping heavy paper into a series of small regular semicircular corrugations and covering a both sides with a sheet of flat paper to give strength and produce the air pockets.

WATERPROOFING

a method of protecting surfaces against the destructive effects of water

DAMP - PROOFING

protection from the outside is provided by water repellent materials which turn water aside and force it to return to the earth.

SOIL POISONING

it is important to poison the soil against anay in order to stop the anay from infesting the main posts, walls and flooring.

WOOD PRESERVATIVE

a chemical liquid painted and applied to lumber to preserve it for years. It protects wood against powder post beatles (buk-bok), powder post termite (unos), decay causing fungi such as sap stain and dry rot.

FIRE - PROOFING

a clear liquid applied easily on wood, plywood, lumber and other board that retains the natural beauty, gives added strength and protects materials against fire, weather, decay, insects and warping.

RATPROOFING

a method of protecting rooms against the intrusion of rats and other small destructive animals from gnawing the wooden parts of the house, habitating on ceilings and floors of houses and buildings.

RUSTPROOFING

a method of protecting the ferrous materials like steel, iron from rusting or corrosion.

THOROSEAL

a cement-based, heavy-duty, easy to apply, water proof sealant and coating. Thoroseal is ideal for basement walls.

VAPOR BARRIERS

are materials which effectively retard or stop the flow of water vapor and normally are produced in sheets or thin layers.

PAINT

a mixture consisting of vehicles or binders, with or without coloring pigments, adjusted and diluted with correct amounts and types of additives and thinners, which when applied on a surface, forms an adherent continuous film which provides protection, decoration, sanitation, identification and other functional properties.

COMPONENTS OF AN OIL BASE PAINT ARE

● BODY


● VEHICLE


● PIGMENT


● THINNERS


● DRIERS


● VARNISHES


● ENAMELS


● SHELLAC


● LACQUERS


● STAINS


● FILLERS


● SEALERS


● SILICONE WATER REPELLANT

BODY

that solid, finely ground material which gives a paint the powder to hide, as well as color a surface.

VEHICLE

a nonvolatile fluid in which the solid body material is suspended. The vehicle should consists of from 85 to 90 percent drying oil and the remainder thinner and drier.

PIGMENT

material which give the paint its color.

THINNERS

are volatile solvents, materials which have a natural affinity for the vehicle in the paint. They cause the paint to flow better. Most common thinner is turpentine.

DRIERS

organic salts of various metals such as iron, zinc, cobalt, lead manganese, and calcium, which are added to the paint to accelerate the oxidation and hardening of the vehicle.

VARNISHES

a group pf more-or-less transparent liquids which are used to provide a protective surface coating, at the same time they allow the original surface to show but add a lustrous and glossy finish to it.

ENAMELS

when pigment is added to a varnish, the result is enamel.

SHELLAC

the only liquid protective coating containing a resin of animal origin. The resin is an exudation of the lac insect of India and Southeast Asia, deposited on the branches of the tree.

LACQUERS

a new product made from synthetic materials to take the place of varnish for clear finishes. The ingredients are dissolved in a mixture of volatile solvents which evaporate, leaving a film to form the protective coating. When another class of material, “pigments” are added to clear lacquer, the result is lacquer enamel, available in wide range of colors.

STAINS

materials used to apply color to wood surfaces. They are intended to impart color without concealing or obscuring the grain and not to provide a protective coating.

FILLERS

are finishing materials which are used on wood surfaces, particularly those with open grain, to fill the pores and provide a perfect smooth, uniform surface for varnish or lacquer. It is also used to impart color to the wood pores and so emphasize the grain.

SEALERS

to seal the surface of the wood and prevent the absorption of succeeding finish coats. It may be applied to bare wood in essentially the same way as paste filler but has much less filling capacity.

SILICONE WATER REPELLANT

used on all non-painted concrete, synthetic finishes, rubble, brick, and wash-out finishes as a protection from absorption of water and prevent moss, alkali, fungi to destroy the surface.

BUILDING STONES

Argilite


Granite


Limestone


Travertine


Marble


Serpentine


Sandstone


Slate rock

ARGILITE

one formed d\from clay, commonly dark-blue with faint shades of green, used for floor tile, stair treads, coping stones, interior wall base, interior window stools of exterior window sills.

GRANITE

igneous origin and composed of quartz, feldspar, hornblende and mica. Its generally very hard, strong durable and capable of taking a high polish.

LIMESTONE

a sedimentary rock which is either oolitic, or calcite cemented calcareous stone formed of shells fragments, particularly non-crystalline in nature, it has no cleavage lines and uniform in structure and composition.

TRAVERTINE

a sedimentary rock, composed mainly of calcium carbonate. It has been formed at the earth’s surface through the evaporation of water from hot springs.

MARBLE

metamorphic rock, one that has been changed from its original structure in this case, limestone and dolomite have been recrystallized to form marble.

SERPENTINE

igneous rock with the mineral serpentine. The mineral is olive green to greenish black, but impurities may give the rock other colors.

SANDSTONE

a class of rock composed of cemented silica grains. Colors include gray, buff, light brown and red.

SLATE ROCK

formed by metamorphosis of clays and shales deposited in layers. A unique characteristic of the rock is the relative ease with which it may be separated into thin tough sheets, called slates, ¼” or more thick.

STONE CONSTRUCTION

Paneling


Ashlar


Rubblework


Trim

PANELING

consists of using slabs of stone cut to dimension and thickness to cover backup walls and provide a finished exterior.