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137 Cards in this Set

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These devices can start, stop and regulate the volume of flow, prevent fluids passing the wrong way through a pipeline system (backflow) and regulate to relieve pressure.

Valves

These valves have a tapered or non-tapered plug running vertically through the body of the valve

Plug valves

Plug valves are generally considered to be quarter turn valves, which means?

The tapered plug can only be turned 90deg to stop or start flow through the pipe

What are valves used to control

The flow of the fluids through the pipe network

What is are slurries?

Liquids containing suspended solids

What are some applications plug valves can be used in

Gas and liquid fuel


Extreme temperatures


Liquids containing slurries

What plug valve designs allow for less piping and fewer valves to control direction of flow

Multi-port design

Which plug valves require powered actuators

4" NPS and over

Name 3 advantages of plug valves

1. Simple design with few parts


2. Quick to open or close


3. They can be serviced in place

Why do plug valves require more force to turn

High friction between the plug and the valve barrel

What is more expensive? The plug valve or ball valve?

Plug Valve

These valves are recommended to be used in the fully open or fully closed position and should never be used to throttle the flow of liquids

Gate Valves

Why should you not have a slightly open position on a gate valve

It will cause high velocity flow through the valve and enhance wire drawing and erosion on the disc and the valve seating

This valve is good for being shutoff for long periods of time

Gate Valves

The gate valve minimizes the pressure drop in this position

Fully open position

Why are gate valves good for applications involving slurries and viscous liquids

The gates knife can cut right through the slurry

These valves are used in vacuum system designed for material transport

Gate Valves

These gate valves are slow opening and slow closing valves

Threaded stem gate valve

Name a disadvantage of gate valves

They are not optimal in applications that require cleanliness or sanitary conditions

Why do rising stem gate valves require extra clearance above the valve stem

To allow room for the stem to project to it's full length when the valve is open

These valves are not recommended where shock loading may occur

Gate valves

What applications are globe valves installed in

Throttling applications

How many turns does he fluid need to make to get through the globe valve

Nearly 4, 90deg turns

What is an advantage of globe valves

The require fewer turns to open and close

What configurations are globe valves available in?

Straight, Y and angle

What are self-scouring seats designed for on Y and angle pattern globe valves

Use in blow off or blowddown service where mud or sludge has to be removed from a vessel

What are the disadvantages of globe valves

1. They have a high-pressure drop compared to valves with a straigh-through flow pattern


2. They need greater force to hold the disc against the seat when the line pressure is working to push the disc open

Is it hard to machine or resurface valve seats and to replace the disc or seats in the appropriate valve models

No, its easy

How do ball valves differ from plug valves

The ball valve uses a spherical ball that seats against seating rings

What is a similarity of ball valves and plug valves

They both only require a 90deg turn to open and close it

Which are smaller, ball valves or gate valves?

Ball valves

Name 3 advantages of ball valves

1. Provide bubble tight closure


2. Quick to open or close


3. Can be used in both clean fluids and in slurry applications

What does a multi-port ball valve design allow for?

Less piping and fewer valves to control direction of flow

Which require least amount of force to actuate the valve. Ball, gate or glove valve?

Ball valve

Name the disadvantages of ball valves

1. They are not suitable for sustained periods of throttling


2. Sharp particulate matter can settle or be trapped in the body cavities and wear, leakage or valve failure

Why are ball valves becoming the most common valve used in all flow control applications today?

Because of its laminar flow conditions and operation capabilities

Although the two valves are similar. What is the difference between butterfly and gate valve?

The butterfly valve disc rotates in the bore of the valve

What sizes are gate valves available in

1-1/2" to 200"

T/F. Butterfly valves are compact and require minimum space for installation in a line?

True

What is the turn capability of the butterfly valve

1/4 turn

When to butterfly valves achieve 100% shutoff

When the disc is at right angles to the flow of fluids

These valves discs are designed for throttling and offer little or no resistance when full open

Butterfly Valve

What angles are throttling applications restricted to on butterfly valves

Between 30 and 80 degree disc openings

What are butterfly valves prone to when used for throttling

Cavitation or choked flow

What is the check valve used for

To prevent backflow or reverse flow within the piping system.

What does the check valve rely on to close

Pressure, gravity and the weight of the disc

How does the check valve work

The proper direction of flow opens the valve and a reverse direction of flow forces the valve closed. The valve will reopen when the flow return to normal

This type of valve does not have a stuffing box

Diaphragm valve

What does a diaphragm valve use to seal the fluids from the valve stem

A flexible diaphragm

Why do diaphragm valves have a good chemical resistance

Large variety of materials available for the liners and diaphragm

What are straight through type of diaphragm valves excellent for?

Use with sludge, slurries and other viscous fluids

What is the Wier design diaphragm valve best used for

General-use applications or for tough corrosive and abrasive services

What are diaphragm valves suitable for

Hazardous chemical and radioactive fluid services.


Food processing, pharmaceutical and other material processing where atmospheric contamination cannot be allowed

What might Weir-type diaphragm valves prevent

Drainage of the piping

When my diaphragm erode quickly on a diaphragm valve

If used for severe throttling of sludge or slurries

Why are design variation required for valves.

Specific application requirements, space limitations, contents being carried within the piping or desired flow characteristics within the piping system

Plug valves have long been associated with this aspect of the industry

Gasfitting aspect

This variation of plug valve can be locked in the off position

Lockable service valve and insulated service valve (luboseal)

Where is the lockable service valve put on the natural gas service line.

Upstream of the meter

What is the most common gas valve used today on an outside installation

Insulated Service Valve (Luboseal)

What is the insulated union attached to the Luboseal valves purposes

1. Provides a barrier between the underground and building piping


2. It provides a method for 2 piping systems to attach together

The gas code requires that all appliances must be furnished with this.

A gas valve

What is a gas valve normally made from

Yellow brass

This valve is used on gas appliances as a firing valve between the gas controls and the gas burner or as an appliance valve ( before the gas controls)

Firing valve or appliance valve

The pilot valve is a....

Small sized valve used on pilot gas supplies

What type of thread is the inlet on a corporation stop valve

AWWA thread

What is the outlet of the corporation stop valve

Flared union got copper water tube

What most corporation valves be made of

Red brass or bronze

Where is the curb stop installed

The private property boundary line

What is similar to a gas valve but used as a balancing control on hot water heating systems

Square-headed steam cock valve

These valves have one threaded end and the other is for rubber hose connections

Pet cock valve

What is the most important variation in the gate valve design

The type of disc that is used

What are the 4 main types of disc designs for gate valves

1. Solid wedge disc


2. Flexible wedge disc


3. Split wedge disc


4. Double disc

What is the most widely used gate valve

The solid wedge disc valve

What is the solid wedge disc valve suitable for

Steam, hot and cold water, oil, air or gas service conditions

Why is the the solid wedge disc valve ideal for turbulent flow condition?

There are no loose internal parts to vibrate and wear.

Why do use the flexible wedge disc instead of the solid wedge disc valve

The solid wedge disc valve pinches in the closed position due to the valve body contracting more than the disc in cool conditions

What gives the flexible wedge disc that degree of flexibility

Its hollow around the edges and solid across the centre portion

The gate valve disc variation consists of two pieces that sit between two matching tapered seats in the body

Split wedge disc

What is used to open and close the split wedge disc gate valve

A simple spreader mechanism

What is the split wedge disc gate valve most suited for

Service conditions where laminate flow of the fluid is prevalent

Where should split wedge gate valves not be used

Where there is a turbulent flow or fluid as the vibrations will wear the internal mechanisms

In this valve the disc and seat are parallel to each other and are not tapered

Double disc valve

When the double disc gate valve is open this happens

The spreader mechanism releases its pressure and the two discs move away from the seats before they start to rise

What is the other version of gate valve that opens and closes quickly

Quick opening gate valve

Why use straight patter globe valve on a straight run instead of a gate valve

More flow restriction

What are straight patter globe valves specifically used for

Adjustment or throttling of flow

Where is an angle pattern globe valve used

Where the pipe turn through 90deg

Where are Y pattern globe valves used

Straight runs of pipe where the pressure loss must be kept to a minimum or where there is a possibility of sediment being deposited in the line upstream of the valve (steam boiler blow downs)

Where are Y pattern globe valves used

Straight runs of pipe where the pressure loss must be kept to a minimum or where there is a possibility of sediment being deposited in the line upstream of the valve (steam boiler blow downs)

What are 4 main types of globe valve seats and disc designs

1. Plug disc valve


2. Conventional disc valve


3. Composition discs


4. Needle valves

What are the flow patterns of these valve types

what is an actuator

a device that operates a valve. It is designed to open, close or regulate flow through a valve that is difficult to turn with a normal handle or in a location that is difficult to reach

what is a sprocket and chain actuator used for

convenient, remote operation of gate or globe valves in overhead locations that are not easily accessible

this manual actuator is a gear arrangement that provides a mechanical advantage which allows for easy opening and closing of the valve

Bevel and Spur Gearing

Can actuators be power actuated

yes

what does the valve comprise of?

the body


the bonnet (cover)


the disc


the pressure-sealing connection between the body and the bonnet

what does the valve body do

directs the fluid flow through the valve and provides the mountings for internal parts of a valve

what is mounted onto the valve body to complete the pressure casing

the valve bonnet

for these valves the bonnet houses and opening through which the valve stem passes

gate, globe, stop check and diaphragm valves

what might the valve bonnet have to prevent the process fluid from migrating out along the valve stem

a stuffing box or packing gland area

what are mounted on the valve bonnet

the upper works, such as the yoke or other operating mechanisms that acts to move the valve stem
what is the most common design for bonnets used on larger high pressure valves

the bolted bonnet

what does the valve disc do

controls the flow through the valve body

why is the disc considered part of the pressure casing

because it is under the same line pressure as the valve body and then bonnet when the valve is in the closed position

how does water run through a ball valve

a hole is drilled through the centre of the ball and a slot is cut into one side of the ball at 90deg to the run of the hole to rotate the ball

what is a trunnion ball valve

uses a cylinder shape on opposite sides on the that mount the ball with a set of bearings, reducing the thrust required to rotate the ball

what are the 3 main parts of the plug valve

1. body


2. cover


3. plug



what does rectangular port mean

the valves have rectangular ports through the plug and body.

when talking about 100% area or full port what does it mean

the area through the valve is equal to or greater then the area of standard pipe

standard opening means?

the area through the valve is less than the area of standard pipe. these valves should only be used where restriction of flow is unimportant

when the valve has a full round opening through the plug and body, of the same size and area as standard pipe it is refered to as?

round port

this valve uses a tapered plug with mechanical lifting device that unseats the plug before it is turned to reduce the operating torque required, Or, it may have an elastomeric sleeve or plug coating with a low coefficient of rubbing friction

non-lubricated plug valves

this actuator is used for service where the valve is normally in the open position

air-to-close actuator

what is the valve trim

the seats, discs, glands, guides, spacers, bushings and springs used inside some valve models that are replaceable

T/F. Valve trim is made from the same material as the body, bonnet, stem or packing

False, different items of trim are subject to different forces and condition, so different material is needed to accomodate

What is the name of a type of needle valve used on steam boilers to determine the water level in the event that the gauge glass is damaged?

try cocks

what is the simplest variation of sealing the perimeter of the butterfly disc in its closed postion

use an elastomer-lined bore that is an interference fit on the disc

this the connecting component between the valve actuator and the valve disc

the valve stem

what is the mechanism that causes the valve stem to move in a valve referred to?

the operator

what is the backseating feature on a valve stem

a marking on the disc face that the valve is in the full open position

what is put on a valve stem so the position of the valve can be viewed from a considerable distance

brightly coloured plastic caps

what is the inside screw rising stem used in the construction of

small globe valves

what is the major variation between stop check valves and regular globe valves

there is no connection between the end of the valve stem and the disc on the check valve

this valve stem is used with linear action pneumatic or hydraulic actuators on control valves

sliding valve stems

this valve stem is used with ball, plug and butterfly valves

rotary valve stem

what is recommended as part of the valve installation by the manufacturer

the valve be run through a full open and close cycle after installation in the line

how should the butterfly and ball valve stem be installed as per manufacturer recommendation

in the horizontal position6
what is the general practice for mounting globe valves

the valve stem in the vertical position, with inlet flow pushing the valve up from the seat

which direction are check valves installed
the flow arrow pointing in the direction of system flow

these check valves are used in low-pressure liquid and gas services

folding disc check valves

what is the similarity of operation of a diaphragm and pinch valve

both depend on an external force to collapse and squeeze the outside of the walls of the flow passage together to cause a closure

what is linear motion

valves move in a straight line to start, stop or throttle flow

what is rotary motor

valves have closure members that move along an angular or circular path

rotary motion valves that require only a 90deg turn from full open to full closed are classified as this

1/4 turn valves

What is the rough classification of small valves

2" NPS or smaller

what is galling

a tearing of the surface that occurs when two pieces of metal slide across each other under high contact stresses