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70 Cards in this Set

  • Front
  • Back
According to NA-01-1A-16, who can perform NDI inspections?
Certified personnel only
What type of examination must a candidate receive before selection as an NDI inspector and annually there after?
Eye exam
What is the minimum amount of experience required from a technician who is currently
certified and engaged in NDI in order to train and certify NDI operators?
3 years
How often must active NDI technicians
recertify?
3 years
How often must an NDI technician or
operator perform the methods in which they are certified?
Two times a month
How long must a NDI operator maintain
proficiency without being required to update training for recertification?
6 months
The original copy of the NDI certification is held by whom?
The individual
Who verifies the entries in the work center supervisor's Technician/Operator work record?
QA
What command has cognizance over the NDI program?
Naval Air Systems Command (NAVAIR)
What command provides training for all
NADEPs?
Naval Air Systems Command (NAVAIR)
Who is responsible for monitoring the NDI program in activities under their cognizance?
Aircraft Controlling Custodians (ACC).
What activity is responsible for ensuring compliance with qualification requirements and enforcing the Industrial Radiation Safety Program (RASP) requirements in accordance with the RASP manual?
Intermediate Maintenance Activity (IMA).
What division is responsible for monitoring the organization’s NDI training program?
QA
What activity is responsible for requesting NDI inspection on aircraft?
Organizational Maintenance Activity (OMA).
For a magnetic particle inspection to be performed, a part must be made of alloys that contain a high percentage of what material?
Iron
When conducting a magnetic particle inspection, the magnetic field is interrupted by what factor?
Discontinuity
Which method of magnetization is used to find radial discontinuities around the edges of holes and detect longitudinal discontinuities?
Circular magnetization
When you inspect hollow or tubelike parts, it is important to inspect what surface?
Inside surface
What type of current should be used for the detection of surface discontinuities?
Alternating current (ac).
To detect subsurface discontinuities, you would use direct current with what type of magnetic particle inspection?
Wet magnetic particle method
The particles that are used in magnetic
particle inspections have what two characteristics?
High permeability and low retentivity
The smallest particles are more easily
attracted to and held by what type of discontinuities?
Very fine discontinuities
Fluorescent particles are widely used in wet baths and are easily seen on dark backgrounds when what type of light is used?
Black light
What method of inspection is used to detect flaws in areas that are not accessible or favorably oriented for use by other test methods?
Radiation (X-Ray).
X-rays can be a health hazard when
improperly used because of what factor?
They produce radiation
What method of inspection uses vibration or sound waves?
Ultrasonic inspection.
What inspection method is used to detect discontinuities parallel to the test surface on materials one-half inch thick or greater?
Straight-beam
What is the best inspection method to use around fastener holes, cylindrical components, and welds?
Angle-beam
What ultrasonic method is used to detect surface cracks and subsurface discontinuities in field activities?
Surface wave
Electric currents that are induced in a conductor of electricity by a reaction with a magnetic field are known as what type of currents?
Eddy currents
What type of coil has the ability to better define the exact location of discontinuities?
Surface coil
A simple, inexpensive, and reliable method for detecting discontinuities that are open to the surface is known as what type of inspection?
Dye penetrant
Welding training and testing are conducted at what facilities?
Naval Aviation Depot (NADEP)
What is the recertification interval for
IMA-level aeronautical equipment welders if proficiency is maintained?
3 years
If you fail the first test weld(s), what amountof time do you have to submit the retest welds after notification of failure?
30 days
What are the two main purposes of the
welding torch?
To properly mix the gasses and direct the flame against the part to be welded
What is the temperature range of acetylene when mixed with oxygen?
5,700 to 6,300°F
What are the three main characteristics of oxygen?
Odorless, colorless, and slightly heavier than air
If an oxygen bottle has a white band around it, what type of oxygen does it contain?
Breathing oxygen
What pressure does the low pressure (0 to 500 psi) gauge on a single-stage regulator indicate?
Working pressure
Acetylene is colorless, but has what feature that makes it easily detected?
A distinct odor
At what pressure does acetylene become self-explosive?
29.4 psi.
What is another name for a low-pressure welding torch?
Injector
What color is the acetylene hose on an oxyacetylene welding system?
Red
The thread fittings for the oxygen hose
hookup of an oxyacetylene welding system always have what type of threads?
Right-handed threads
Regardless of the shade of your welding goggle's lens, they should be protected by what type of material?
Clear cover glass
Bronze and aluminum welding rods are
examples of what type of welding rods?
Nonferrous
What type of flame has three distinct zones and is used to weld nickel alloys?
Carburizing flame
What type of flame has a small, white pointed cone in the inner zone with a purple tinge and is used to fuse brass and bronze?
Oxidizing flame
An overheated welding tip, accompanied by a popping sound, indicates what action has occurred?
Backfire
Define the term “flashback” as it applies to a welding torch.
Flashback is the burning of gases within the torch
When the torch is held properly, the tip should be in line with what structure?
The joint to be welded
What welding technique is the best method for welding lighter metals?
Forehand method
Tee and lap joints are classified as what type of welds?
Fillet welds
Corner and butt joints are classified as what type of welds?
Groove welds
What type of joint is formed when two pieces of metal are placed edge-to-edge with no overlap and welded together?
Butt joint
What type of joint is formed when two pieces of metal are welded approximately perpendicular to each other?
Tee joint
What type of joint is formed by welding two overlapping metals together?
Lap joint
What type of joint is formed when two or moreparallel or nearly parallel pieces of metal are welded together?
Edge joint
What type of electrode is used in GTA welding because of its ability to resist high temperatures?
Tungsten alloy
DC reverse polarity in a welding machine causes a greater concentration of heat in what location?
At the electrode
Directional and distributional control of the shielding gas is provided by what
component?
Gas cups.
What is the most common type of shielding gas used in the tungsten-arc welding process?
Argon
When striking an arc, you should hold the electrode what distance above the work piece?
1/8 inch
The process that uses a consumable wire electrode is known as what type of welding?
Gas Metal Arc (GMA).
What determines the melting rate of the filler wire?
Current level
When you use the GMA welding method to weld aluminum, what is the preferred shielding gas?
Helium
When you use the GMA welding method, why should you pull the gun back quickly when contact is made between the electrode and the work piece?
To prevent sticking
If you hear a loud crackling sound while you are GMA welding, what direction should you move the wire-feed speed dial to correct this?
Counterclockwise
When using GMA welding equipment, where should you attach the ground connection?
Ensure it is firmly attached to the work piece