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51 Cards in this Set

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Ferrous

Having an iron base

Non ferrous

Having little or no iron

Two forms of metals

Pure (copper, aluminum, or iron) or alloy, a metal composed of two or more elements

Types of ferrous metals

Cast iron, steel, any alloy with the main metal being iron

Types of ferrous metals

Cast iron, steel, any alloy with the main metal being iron

What's the difference between cast iron and steel?

The amount of carbon in the metal. Cast iron is more then 2% carbon while steel contains less then 2%.

What's the difference between cast iron and steel?

The amount of carbon in the metal. Cast iron is more then 2% carbon while steel contains less then 2%.

Alloy steel

Containing one it more other metallic elements and steel

The principle of creating alloys

To increase toughness, strength, and hardness

Examples of non ferrous metals

Zinc, silver, and gold

Examples of non ferrous metals

Zinc, silver, and gold

Composition determines

-both chemical and physical- of a metal determine it's specific properties

What is used to determine metals chemical composition

Chemical analysis ( the analysis of metal )

The way atoms combine and build a solid mass determines

The physical structure

What is the form of metallic structure

Crystalline structure

Groups of metal properties

Thermal, electrical, optical, magnetic, mechanical, and chemical properties

Properties affecting the reaction of a material to an applied force or involving the relationship between stress and strain.

Mechanical properties

Include hardness, brittleness, elasticity, plasticity, strength and toughness

A metals mechanical properties reveal

The metals reaction to an applied force

Applied force expressed in pounds per square inch

Stress

The elongation or reaction to applied force per unit length

Strain is

The ability of a metal to resist abrasion, penetration, indentation or cutting action

Hardness

The tendency of a metal to fracture or break with little or no deformation

Brittleness

Not a desirable characteristic

Property of metal that allows it to recover it original size and shape after deformation

Elasticity

The ability to deform without rupture. If the metal is bent it stays bent, stretched or twisted.

Plasticity

Malleability- measures metals ability to be deformed by compression


Ductility- measure of metals ability to be deformed by stretching

A metals ability to withstand a force or stress without deformation or fracture

Strength

The ability of a metal to absorb energy without fracturing.

Toughness

Maximum toughness is obtained with proper balance in hardness, elasticity, and plasticity.

To obtain perfection in one mechanical property you have to

Sacrifice perfection in another property

I.e. If a metal is hard, it is also brittle and has high strength; if it is soft, it is also tough and has low strength

As hardness ⬆️

Tensile, brittleness, wear resistance increase when hardness increases. Toughness and elasticity decrease.

Melting point, thermal conductivity, thermal expansion, electrical conductivity, density, color, luster

Physical properties

Cannot be altered in the way mechanical properties are

The temperature at which a metal changes from a solid to a liquid

Melting point

The ability of a metal to conduct heat is the metals coefficient of

Thermal conductivity

How much a metal expands when it's temperature is raised

Thermal expansion

What is controlled by heating and cooking if a metal within a specific temp range and time period?

Grain structure

What do you call the heating point where grain boundaries collapse and smaller grains are formed?

Recrystallization temperature

What does heat treating do?

Improves metal characteristics for specific applications by altering the grain structure

What are the types of applied forces in metal strength testing?

Tensile, compressive, shear, torsional, and bending.

What determines a metals physical properties?

Chemical compostition

Melting point

When a metal changes from a solid to a liquid

Physical property to conduct electricity. High in metals like aluminum and copper

Electrical conductivity

Stated in percent of the International Annealed Copper Standard (IACS)

Weight per unit volume

density

The property that allows reflection of a certain wavelength

Color

The shine or glitter a metal produces by means of reflecting light

Luster

SAE

Society of Automotive Engineers identification numbers

Used to identify metals. (Steel)

AA

Aluminum Association identification numbers

Identifies aluminum and aluminum alloys based on metal composition

Three methods to produced tempered (hardened) aluminum

1. Cold working (strain hardening) 2. Heat-treating 3. A combination of cold working and heat-treating

What is determined by the way atoms combine and build a solid mass?

Physical structure.

What are masses of metal that solidify and expand called?

Metal grains

Two methods of forming raw ore into refined metal

Casting or wrought

The metal has been worked or shaped by force and includes processes such as rolling

Wrought

The metal has been worked or shaped by force and includes processes such as rolling

Wrought

Obtained by pouring or forcing molten metal into a mold

Casting