Final Pg 2

Front 1

Soaking

Back 1

The operation (done prior to roll forming) of heating a cast steel ingot until it has reached a uniform temperature throughout

Hint 1

Reached a uniform temperature throughout

Front 2

Forging

Back 2

A deformation process in which the work is compressed between two dies, using either impact or gradual pressure to form the part

Hint 2

Using impact or gradual pressure

Front 3

Drawing

Back 3

A bulk deformation process in which the cross-section of a rod or wire is reduced by pulling it through a die opening

Hint 3

Bulk deformation process

Front 4

Press

Back 4

Most sheet metal operations are performed on this

Hint 4

Sheet metal operations

Front 5

Shearing, blanking, and punching

Back 5

The three primary operations in pressworking that cut sheet metal are

Front 6

Springback

Back 6

The partial recovery toward original shape that occurs when bending pressure is removed at the end of the deformation process

Hint 6

Recovery towards original shape

Front 7

Drawing

Back 7

A sheet-metal forming operation performed by placing a sheet of metal over a die cavity and then pushing the metal into the opening with a punch

Hint 7

Sheet metal forming operation

Front 8

Spinning

Back 8

Satellite dishes and some shaped charcoal grills are formed using this sheet metal process

Hint 8

Satellite dishes..

Front 9

Mandrel

Back 9

To reduce the flattening that occurs during tube bending, this tool is often used

Front 10

Drilling, milling, turning

Back 10

The three most common machining processes

Front 11

Roughing removed large amounts of material and produces a part geometry close to desired shape, finishing comes after roughing and is used to achieve final geometry and surface finish

Back 11

Difference between roughing and finishing

Front 12

Turning

Back 12

A lathe is used to perform which manufacturing operations?

Front 13

The turning process

Back 13

A machining process in which a single-point tool removes material from the surface of a rotating cylindrical workpiece, the tool being fed in a direction parallel to the axis of work rotation.

Front 14

Internal threads

Back 14

A tap is a cutting tool used to create which part geometry

Front 15

Broaching operation

Back 15

A metal removal process in which a tool with multiple teeth moves linearly past a stationary workpart

Front 16

Glass, carbon, kevlar

Back 16

What are the most common FRP's

Front 17

Curing

Back 17

This process accomplishes cross-linking of the polymer, transforming it from a liquid into a hardened product