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340 Cards in this Set

  • Front
  • Back

What forms of wood, other than solid wood, are used in aircraft?

Plywood and laminate

What is a laminated wood assembly?

Two or more layers glued together with grain running in the same direction.

How is aircraft plywood constructed?

Usually is made of an odd number of thin plies with the grain of each layer at an angle of 45 to 90 degrees to the adjacent ply

What species of wood is used as a standard for strength properties?

Sitka spruce

How would you inspect wood for rot?

Check for a dark discoloration of the wood surface or grey stains along the grain

What are the approved types of glues used in wood structure repair?

Casein, plastic resin, resorcinol glue, epoxy adhesives

What effect does temperature have on gluing wood structures using resin glue?

It affects curing time and the strength of the glue joint

When are mineral streaks acceptable?

If inspection fails to reveal any decay

Are hardknots acceptable?

If within limits specified in AC 43.13-1B

Why is compressed wood unacceptable?

Compression is very detrimental to strength of the wood

How do you inspect stressed plywood skin?

Visual inspection for delamination and ring tests

Why is a bushing in a wooden spar shorter than the spar thickness?

To allow for shinkage to ensure proper seating of the fitting

What are the results of insufficient gluing pressure?

Thick glue lines and a weak joint

What are the methods used to apply pressure to wood glue joints?

Brads, nails, screws, clamps, presses

What type of joint is generally used in splicing structural members?

Scarf joint

Why does the strength of a beveled scarf joint depend on the accuracy of the scarf cut?

The effective glue area will be reduced if both ends are not the same bevel

How may plywood be prepared for bending?

Soak in hot water

What method will prevent a patch and a plywood pressure plate from adhering due to extruding glue from the patch?

Use wax paper between patch and pressure plate

What area of a wood spar may not be spliced?

Under a wing attachment, landing gear, engine mount and lift strut fittings

What is the maximum number of splices that should be made in any one spar?

2

Why are large area washers used on wooding structures?

To minimize compression damage

What is the minimum temperature for curing wood joints with resin glue?

70 ° F

What are two types of fabric used for covering aircraft?

Organic and synthetic

What are organic fibers?

Cotton and linen

What are synthetic fibers?

Fiberglass and heat-shrinkable synthetic fiber (nylon, dacron, orlon)

What determines the strength requirements for fabric covered aircraft?

The never exceed speed and maximum wing loading

What strength fabric should be used for recovering an aircraft?

High grade aircraft textile materials at least as good a quality and equivalent in strength as those originally used by the manufacturer.

What is the purpose of reinforcing tape?

It is used over ribs between fabric and the rib stitching to prevent stitching cord from ripping the fabric

What is the fabric warp?

The direction along the length of the fabric

What type of machine sewed seams are used?

French fell, folded fell, and plain overlap

What should be done to structures that will be covered with doped fabric?

Dope proof with protective coating of paint or tape. Approved primer or varnish, anti-chafe tape

Where is surface tape used?

Sewed seams, lapped edges, rib stitching, and screws. (Finishing Tape)

What is the advantage of the envelope method of covering wings?

Is pre-cut and pre-sewn. Saves time

When are anti-tear strips recommended?

When Vne speed is over 250 mph

How are ventilation and drainage hole edges reinforced?

Plastic, aluminum, and brass grommets

What methods are used to check doped fabric?

Maule punch tester, Seyboth punch tester.

What is the maximum permissible deterioration for used fabric on aircraft?

30% of original fabric strength

What type of fabric is not affected by moisture and mildew?

Glass fabric

What is the fabric selvage edge?

An edge of cloth woven to prevent raveling

What rib stitching spacing is used when the original spacing is unknown?

Spacing specified in chart of AC 43.13-1B or what the STC manufacturer states in instructions

What is a tie-off knot?

A standard modified seine knot used on all stitches other than the starting stitch

In what direction is the warp and selvage edge of aircraft fabric applied and what identification is usually found on the selvage edge?

It is parallel to the line of flight and TSO number is printed on selvage edge

What are the common types of paint used on aircraft?

Primers, enamel, lacquers, and epoxies

What is used with zinc chromate primer if it is too thick and needs to be thinned?

Toluene or Toluol

What are the two types of dope used for aircraft?

Nitrate and butyrate

Why should dope not be used over paint or enamel?

Because it tends to dissolve those materials

What happens to paint finish if excess drier is added to the paint?

Will cause paint to become brittle and crack or peel

What is the purpose of zinc chromate primer?

Serves as a corrosion resistance covering and base coat for protectible topcoats

What is the advantage of using butyrate dope instead of nitrate dope, from a safety point of view?

Butyrate dope is less flammable

When spraying acryllic lacquer, what health safety precaution should the mechanic observe?

Wear an approved respirator

What are three methods of applying paint?

Dipping, brushing, and spraying

What type of paint may be painted over with epoxy topcoats?

Any paint system in good condition

What is the cause for spray painting dust?

Incorrect air pressure, paint flow, or spray pattern.


Spray gun held too far from surface


Material being improperly thinned or wrong reducers being used with the finish coats

What may cause spray paint sags and runs?

To much paint being applied or inadequate surface preparation

What causes orange peel spray mottle?

Improper adjustment of spray gun


Not enough reducer or wrong type of reducer


Material not uniformly mixed


Forced drying method. Dried too quick

What is a blushing paint finish?

Clouding or light spots on the surface

What will cause blushing of paint finish?

Moisture in air supply


Adverse humidity (over 80%)


Changes in temperature


Excessive air pressure setting


Incorrect reducer

What could be the result of applying a coat of dope when the temperature of the dope room is too high?

Pinholes in the dope film

What areas must be protected from damage when using paint remover/stripper?

All window materials, vents and static ports, rubber seals and tires, and composite components.

What is the reason for paint touch up other than appearance?

Helps to eliminate general corrosion problems

How can a mechanic determine if the control surfaces need to to be checked for balance after painting?

Check manufacturer's service manual and/or check with the manufacturer

What size and location standards must be used for aircraft registration markings?

As stated in FAR 45 Subpart C

What is done with the rivet head stem when a self plugging (friction lock) rivet is installed?

Pulled until snapped and trimmed flush with rivet head

Give an example of a self plugging mechanical lock rivet.

Cherrylock, CherryMAX or huck

What type of tools are used to install cherrylock rivets?

Hand or power operated tool equipped with mechanical pulling head

Describe the correct dimensions on properly upset rivets.

1 1/2 times shank diameter wide


1/2 the diameter long

What is bonded honeycomb construction?

Consists of 2 relatively thin, parallel face sheets bonded to and seperated by a relatively thick, lightweight core

What materials are used in honeycomb construction?

Kraft paper, thermoplastics, aluminum, steel, titanium, aramid paper (Nomex or Korex), fiberglass, carbon, ceramics

What may cause delamination of honeycomb construction?

Sonic vibration, liquid leakage, internal condensation, and manufaturer mistakes

What is a potting compound used for in bonded honeycomb repair?

Hole filling

What is done to the damaged area in bonded honeycomb?

Damaged area must be removed

What will cause crazing in transparent plastic panels/windshields?

Stress (Cold bending past limits)


Harmful cleaning agents


Improper handling

What procedure should be used when drilling plexiglass to prevent damage to the hole as the drill point breaks through the underside?

Back up with wood and use proper drill technique (high speed, low feed)

What should be done to twist drills that are to be used for drilling completely through Plexiglas?

Whenever holes are drilled completely through Plexiglass, the standard twist drills should be modified to a 60° tip angle, the cutting edge to a zero rake angle, and the back lip clearance angle increased to 12 - 15°

What calculation must be made when bending sheet metal?

Bend allowance and setback calculations

What must be done when 2 bends intersect?

A relief hole must be made at the intersection

What type of weathering damage may be found on metal aircraft?

Corrosion

What methods are used in forming sheet metal?

Shrinking, stretching, bumping, crimping, and folding

What factors are used to determine setback?

Bend radius and metal thickness

What is the purpose of lightening holes cut in rib sections?

To reduce weight and clearances for control cables

What is a joggle?

An offset formed on a part to allow clearance for a sheet or another mating part

Determine the total length of a solid rivet for installation.

1 1/2 the rivet diameter plus the thickness of the sheets of metal to be joined

How do you determine the proper material to be used for a repair?

Manufacturer's current maintenance manual. If not stated in service manual use AC 43.13-1B

What is the spacing and edge distance for protruding head rivets?

Min. edge distance = 2D
Min. rivet spacing = 3D

Describe rivet head markings for A, B, D, AD, and DD rivets

A - 1100; No mark (Plain)
B - 5056; Raised Cross
D - 2017; Dot
AD - 2117; A Dimple
DD - 2024; Double Dash

Why dimple for flush rivets instead of countersink?

Depends on sheet metal thickness

What kind of loads are rivets designed to withstand?

Shear loads

Describe the criteria for replacement of a 2024 rivet with a 2117 rivet.

It is acceptable to replace a 2024 rivet of 5/32 in. diameter or less with 2117 rivets, provided that the replacement rivet is one size larger (1/32 in) than the old rivet

What happens to magnesium if the flux is not removed after welding?

Severe corrosion

Magnesium is limited to what type of joint weld?

Butt & edge welds are preferred

What must be done in the weld zone to successfully weld titanium?

The weld zone must be shielded with an inert gas and surface must be clean.

Why is it necessary to use flux in all silver soldering?

To ensure the base metal is chemically clean

What type of flame is used for silver soldering?

Oxyacetylene flame should be a soft neutral or a slightly reducing flame

What type of repair could be made for a dented steel tube cluster joint?

Welding a formed steel patch plate over the dented area and surrounding tubes

What method can be used to insert a tight fitting inner sleeve into a tubular repair?

Cool the sleeve with dry ice

What are the three general types of welding?

Gas, electric arc, and electric resistance

How is a soft flame obtained without reducing thermal output?

By reducing the working pressure using a larger tip and closing the torch valves until the neutral flame is quiet and steady

What is the most desirable method to use when welding aluminum?

TIG (Tungsten Inert Gas) welding or Heliarc (DC) welding

What valve should be turned off first when extinguishing a torch?

The acetylene to allow gas in the tip to burn out

What procedure will control expansion when welding a joint?

Use of chill bars to absorb heat or tack welding at intervals along the joint

What safety precaution should be taken when gas welding has been completed?

Turn of the valves and relieve all pressure

What must be done with heat treated aluminum alloys that are weldable after a weldable repair has been made?

It must be re-heat treated

What is the result of insufficient penetration?

Low strength weld

What type of welding causes less buckling and warping than gas welding?

Shielded metal arc welding (SMAW) or "stick" welding

What is gas-shielded arc welding?

A gas is used as a shield around the arc to prevent oxygen and water in the atmosphere from contaminating the weld

What are the advantages of gas shielded arc welding?

Stronger, more ductile, and more corrosion resistant

What does the size of the torch top opening determine?

The amount of heat applied

What is a servo trim tab?

An auxiliary control positioned by movement of cockpit controls. Aids in moving primary control surfaces and holding them in the desired position

What is a balance trim tab?

Auxiliary control designed to move in opposite direction of a primary flight control. Aerodynamic forces acting on the tab assist in moving the control surface

What is a spring tab?

Auxiliary control that aids pilot in moving a control surface by keeping a direct proportion of deflection to the aerodynamic load imposed on the surface

Name several high-lift devices.

Leading edge flaps, slots, slats, trailing edge flaps

What are the three mechanical methods used to actuate flight control systems?

Cables, push-pull rods, torque tubes

What is the purpose of a rotorcraft cyclic pitch control?

To tilt the tip-path plane in the direction of the desired horizontal direction

What is the purpose of a rotorcraft collective pitch control?

To increase the pitch angle on all blades the same amount. Varies lift.

What unit compensates for helicopter main rotor torque?

Anti-torque or tail rotor

What controls a helicopter tail rotor?

Foot pedals (anti-torque pedals)

What flight control surfaces are considered the primary group?

Ailerons, elevators, and rudder

What is considered the secondary flight controls group?

Trim tabs, servo tabs, spring tabs, balance tabs

What flight controls are included in the auxiliary group?

Wing flaps, spoilers, speed brakes, slats, slots, leading edge flaps

What are the three axes of an aircraft?

Longitudinal, vertical, and lateral

Where does breakage of control cables occur most frequently?

At pulleys or fairleads

What items must be known when measuring flight control cable tension?

Desired tension, type of cable, size of cable, material, and temperature

What are cable tension regulators?

A mechanical device that maintains cable tension

What is a cable fairlead?

Fixture used to guide cable in a straight line through or between structural members of an aircraft. (Cable guide)

What is the purpose of a vortex generator?

Prevent air from separating from the surface of a wing

Why are control surfaces locked when aircraft is parked?

Limits external wind forces from damaging the aircraft while parked or tied down.

What tools are used to check control surface travel?

Protractors, rigging fixtures, contour templates, and rulers

In accordance with FAR 65.85 and 65.87 what type of inspection may a certified airframe and powerplant mechanic sign off?

100 hour inspection

When may a mechanic perform an annual inspection?

When the mechanic holds an Inspection Authorization rating.

When must an annual inspection be performed, if required for a particular aircraft?

Within the preceding 12 calendar months.

What may be used as a checklist for 100 hour inspection?

FAR 43 appendix D

Where is a list of information that is required for aircraft records after completion of a 100 hour inspection?

FAR 43.11 & FAR 91.409

Who may approve for "return to service" a progressive inspection phase check?

A certificated A&P mechanic, certificated repair station, or aircraft manufacturer

When is a 100 hour inspection requires on aircraft operating under FAR 91?

When aircraft is used for hire (Carrying persons or flight instruction)

When is the first 100 hour inspection due after discontinuance of a progressive program?

100 hours after the last complete inspection of the progressive program

Does an aircraft under a progressive inspection program need a 100 hour inspection if the airplane is used for flight instruction for hire?

No.

What are the privileges and limitations of a mechanic with regards to propellers?

Mechanic cannot perform major repairs or alterations to a propeller.

What kind of charge is used to inflate a landing gear shock strut?

Dry air/nitrogen

What regular inspection should be made to the exposed portion of a landing gear strut?

Clean and inspected for damage and proper extension

What is the purpose of the landing gear torque links?

To keep the landing gear pointed in a straight ahead direction.

What power sources are normally used to retract landing gear systems?

Hydraulics or electrical power

What type of nosewheel steering is provided on small aircraft?

Simple system of mechanical linkage hooked to the rudder pedals

What unit prevents nosewheel vibrations?

Shimmy damper through hydraulic action

What are some types of brake systems?

Independent, power boost, and power control

What is the purpose of power brake deboosters?

Reduce the pressure to the brake system and increase the volume of fluid flow

What must be accomplished before inspecting a wheel brake system for hydraulic leaks?

Pressurize the system

What prevents a split wheel for leaking air through the inner and out mating surfaces of the wheel assembly?

O-ring

What is the most necessary maintenance function for safe, long aircraft tire service?

Proper inflation

What are the effects on tires due to under inflation?

Rapid or uneven wear of the shoulder area of the tire

When should a landing gear retraction check be accomplished?

During annual inspection
When landing gear components have been replaced
After hard landings

What is the indication of excessive heating of a wheel bearing?

Discoloration

What is the purpose of an anti-skid system?

Prevent tire skidding during landing and warn pilot of imminent tire skids

What is the purpose of a fusible plug?

Relieve air pressure when a tire reaches dangerous temperatures

What are some methods of bleeding brakes?

Top-down gravity bleeding and bottom up pressure bleeding methods

How is braking load transmitted from the wheel to the rotating disk?

By slots and keys

What methods are used for steering large aircraft?

Mechanical, electrical, and hydraulic connections transmit the controller input movement to a steering control unit

What prevents a nose landing gear from being retracted with the nose wheel out of the center position?

Nose wheel centering cam or external track

What are the three types of hydraulic fluids?

Vegetable, mineral, and phosphate ester based fluids

What color is mineral base hydraulic fluid?

Red

What happens to plastic resins, vinyl compositions, lacquers, and oil based paints if exposed to a phosphate ester base hydraulic fluid?

The material will be damaged, softened and/or peeled

What feature is built into a hydraulic pump drive system to prevent damage in the event of pump seizure or overload?

Shear section in the pump drive shaft

What precautions should be taken to minimize contamination during replacement of a hydraulic unit?

All lines should be plugged or capped after disconnecting and cleaned before assembly

What would cause a hydraulic filter to go into open bypass, allowing unfiltered fluid into the system?

A clogged filter

What are the sources of hydraulic pressure in aircraft?

Hand pumps, engine-driven pumps, electrically driven pumps

What are the methods of pressurizing a hydraulic reservoir?

Turbine bleed air, hydraulic system pressure, variable displacement hydraulic pump, aspirator or venturi-tee

How does a gear type pump operate?

Two meshed gears that rotate in a housing are driven by a power unit. Fluid is drawn in and pressurized as the gears turn

What are the two types of engine driven hydraulic pumps?

Constant displacement and variable displacement pumps

What is the purpose of a pressure relief valve?

To limit the amount of pressure being exerted on a confined liquid. This is necessary to prevent failure of components or rupture of hydraulic lines

What is the purpose of a pressure regulator?

Maintain the pump pressure within a specific range and to keep the pump unloaded any time no unit is being actuated

What is used in some hydraulic systems to supplement the power pump when several units are operated at the same time?

An accumulator

What are the types of accumulators?

Diaphragm, bladder, and piston

For what purposes are pneumatic systems used in some aircraft?

To operate brakes, doors, drive pumps, and engine starting

What are the sources of pneumatic power?

Storage bottles, vane pumps, turbine compressors, APUs

What happens to excessive pressure in a pneumatic system?

Relief valve will dump it overboard

What is the purpose of restrictors that are used in aircraft pneumatic systems?

To control the rate of airflow

Why should a pneumatic system be purged periodically?

To remove contamination and moisture in the system

What must be accomplished with any accumulator prior to disassembling?

Make sure air pressure has been relieved

What are the two groups of independent cabin compressors?

Positive displacement and centrifugal

What is the principal control of a pressurization system?

The outflow valve

What method is used by some turbine powered aircraft for pressurization?

Bleed air from the turbine compressor

What is a roots blower?

Engine driven compressor that has 2 lobes within the compressor housing. As air enters the space between the lobes it is compressed and ducted to the cabin for pressurization.

What pressurization control unit will change the position of an outflow valve?

Cabin pressurization controller acting as a pressure regulator

What are three methods of supplying heat when "heat of compression" is not sufficient enough for cabin air conditioning?

Combustion heater, electric heaters, exhaust gas air-to-air heat exchangers.

What is the function of ventilation air in a combustion heater?

It carries heat where it is needed

What are sources of ventilating air in a combustion heater?

A blower, ram air, or cabin compressor

What components are used in an air cycle cooling system?

Expansion turbine, heat exchangers, various valves, water separator

What causes the temperature drop in an air cycle cooling system?

Extraction of heat by the expansion turbine

How does a water separator remove moisture from the air?

The air passes through vanes that swirl the air and the droplets are collected and drained

What is vapor cycle cooling?

Freon cooling. Similar to automobile a/c

What components are in a vapor cycle cooling system?

Evaporator, condenser, compressor, receiver-dryer, expansion valve

What is a continuous flow oxygen system?

Oxygen will flow from a charged cylinder through a high pressure line to a reducing valve and to mask outlets continuously.

What is a pressure-demand oxygen system?

Oxygen will flow from a charged cylinder to the user only when he/she inhales

What must be accomplished to an oxygen system if it has been open to the atmosphere for more than 2 hours?

Must be purged to remove moisture and contamination

What is used to purge oxygen lines of moisture?

Oxygen, dry nitrogen, dry air

What type of oxygen must be used in aircraft?

Aviators' breathing oxygen

Why is oil added to a vapor cycle freon system?

To provide lubrication and prevent compressor failure

What safety precautions should be observed when servicing oxygen systems?

Use oil free tools, clothing & hands. Also use adequate eye protection

What is used as a guide for range marking instruments?

Aircraft specification, TCDS, and flight manuals

What does a yellow arc on an instrument dial indicate?

Caution/warning

Who can apply range markings to the instrument dial face?

Certified instrument repair station

Why are slippage marks used on instrument glass covers?

To indicate loose glass

When range markings are places on an instrument glass, what precaution must be taken?

The glass must be marked for slippage indication

What can be used to static check manifold pressure indicator?

A barometer or altimeter

What indication errors may be found in altimeters?

Scale error, hysteresis, installation

What flight instruments are usually connected to a pitot-static system?

Vertical speed indicator (Rate of climb), airspeed, altimeter

Why is it undesirable to clear obstructions from pitot-static holes with a tool?

The holes are aerodynamically critical

What is required after replacement of components connected to a pitot-static system?

A system leak test (FAR 91.411)

What methods are used to drive a turn-and-bank indicator?

Air pressure/vacuum or electricity

What causes an electric-driven gyro rotor to tilt when the aircraft is turned?

Gyroscopic precession

What is a synchro-type remote indicating system?

Transmits information from one point to another point (Flap position, landing gear, autopilot)

What does a capacitor-type fuel quantity system accurately determine?

Weight of fuel in the tanks

What does a tachometer indicate?

Crankshaft, main rotor, or turbine speed

Where does an electrical resistance temperature indicator receive a signal?

From a heat sensitive element or bulb

What type of indicating system is a turbine engine exhaust gas temperature system?

Thermocouple

What is the meaning of swinging a compass?

Correcting for compass deviation error

What should be looked for during inspection of a magnetic compass?

The bowl should be filled with liquid and should not contain any bubbles or discolorations

What precaution should be taken regarding hardware used for installation of a magnetic compass or nearby instruments?

Use non-magnetic hardware

What are the three basic autopilot components?

Gyros, servos, and an amplifier

What are the sensing elements of an autopilot system?

Directional gyro, turn-and-bank gyro, attitude indicator gyro, and altitude control

What are the actuating elements of an autopilot system?

Servos that operate the control surface

What are the basic components of a communication system?

Microphone, transmitter, transmitting antenna, receiving antenna, receiver, and headset

What is the most common communication system in use?

VHF (Very high frequency)

How often does the ATC transponder require certification

Every 24 calendar months (2 years)

What are the components of a typical airborne VOR system?

Receiver, visual indicator, frequency selector, antennas and power supply

What are two antennas usually required for ILS systems>

One for the localizer and one for glideslope

What info does a glide slope radio beam produce?

Vertical guidance for correct angle of descent

When may an ELT legally be checked for operation?

During the first 5 minutes of the hour

What is a DME?

Distance measuring equipment

What is VOR equipment used for?

Navigation

Where should a DME antenna be located?

On the lower surface of the aircraft in a position where it will not be blanked out by aircraft wings in a bank

What is an ADF?

Automatic direction finder

What type of antennas do most transponders have?

Short stub (spike antenna) usually mounted on the lower surface of the fuselage

What powers an emergency locator transmitter?

A self-contained battery

What method is used to monitor the output signal during an ELT test?

A VHF receiver tuned to 121.5 MHz

How may the determination be made to replace the battery in an ELT even though the set operates?

Replacement date marked on the transmitter

How should coax be routed from an antenna to a receiver?

Secured every 2 feet, not routed with other wire bundles, and bends should be at least 10 times the diameter of the cable

What is the purpose of a radio shock mount bonding jumper?

To provide a low-impedance ground return

What is the purpose of a fuel dump (Fuel jettison system) system?

Reduce the weight of the aircraft to a specific landing weight

When would the fuel jettison system be required?

When the maximum takeoff weight is greater than the maximum landing weight

What purpose other than reducing weight is accomplished with a fuel jettison system?

Lateral stability may be obtained with a heavy wing aircraft due to fuel out of balance

What are two types of fuel tanks?

Bladder and integral (Wet wing), rigid removable

What supports the weight of fuel in a bladder type fuel cell?

The structure of the aircraft that the bladder fits into

What is "wet wing" type construction?

Integral fuel tanks

What is the purpose of a fuel temperature indicator in a turbine powered aircraft?

To determine when there may be danger of ice crystals forming in the fuel

What is the purpose of a crossfeed system?

An interconnected fuel system so that fuel can be fed from any tank to any engine

What positions may be selected on a fuel tank selector valve?

Fuel tank positions, crossfeed, ON and OFF

What is a drip gauge?

A fuel quantity gauge (Bayonet type)

What is an electrically operated fuel tank shutoff valve in transit light?

Indicated when the shut off valve is in motion

What is a pressure fueling system?

An underwing or single-point fueling system

What are the advantages of single point pressure fueling?

Reduces fueling time, eliminates aircraft skin damage, and reduces chances of contamination

What method may be used to check a fuel tank for leaks after a patch weld has been performed?

Air pressure up to 1/2 psi and liquid soap to detect any leaks

What should be done with old gaskets and seals when replacing fuel system components?

Remove and replace with new gaskets

What type of fuel system leak will not be visible by evidence of stains or wet spots?

An internal fuel leak (shut off valves, selector valves, or crossfeed valves)

What are the four types of fuel quantity gauges in use today?

Sight glass, electrical, electronic, mechanical

Why is an electronic type fuel quantity gauge more accurate than others?

Measures by weight not volume

What is the purpose of fuel tank internal baffles?

Prevents surging of fuel caused by attitude changes

Why should you wait a period of time after fueling before checking fuel sumps?

To allow time for water and sediment to settle to the drain point

What may be used to determine the size of an unmarked wire?

A wire gauge

Why should an electrical system be checked before a load increase?

To determine that the wire, cable, or protection device limits will not be exeeded

What type of electrical items may cause short-time demand loads on an electrical system?

Landing gear motors, radio transmitters, flap motors

What instruments are used to monitor electrical loads?

Ammeter and voltmeters

What is a "trip free" circuit breaker?

A breaker that cannot be reset until the condition is corrected

When should a switch be derated from its nominal rating?

For high rush-in currents, inductive circuits, and electrical motors

Where is the white position/nav light mounted?

On the tail, always visible from the rear

What color is a left wingtip light?

Red

What factors are considered when selecting wire size for electrical power?

Allowable power loss, permissible voltage drop, and current carrying ability

When do electric motors draw several times their rated current?

During starting

How long should bonding jumper wires be?

As short as practicable

What hardware is used to make bonding or grounding connections to a structure of dissimilar metal?

A washer of suitable material should be used so that corrosion will occur on the washer and not the part

What should be done to a conduit end when fittings are not used?

Flared to prevent wire insulation damage

What size electrical conduit should be used?

25% larger than the maximum diameter of the wire bundle

During troubleshooting, when is a continuity check made?

When power is off

What three faults are associated with electrical system malfunctions?

Open circuits, short circuits, and low power

When is a circuit breaker designed to open?

At a predetermined overload of current or before the conductor emits smoke

What will cause an AC electric motor to run slow?

No lubrication, low voltage applied, defective wiring

What could cause an AC electric motor to run fast?

Excessive supply of voltage or motor field windings shorted

What controls the output voltage of an alternator?

Voltage regulator by adjusting the alternator field current

How many terminal lugs can be put on a single terminal strip in an aircraft?

4

How can a particular wire in a bundle be identified?

By the wire number (ID code)

Where is the circuit breaker located in a circuit?

As close to the power source as possible

What types of landing gear warnings are provided for retractable landing gear systems?

An aural or visual device

When does an aural device operate in a landing gear waning system?

When the throttle is retarded and the landing gear is not down and locked

What types of position indicators indicate that the landing gear is down and locked?

A green light and/or visual indicators

What is the purpose of a mach warning system?

To indicate that the aircraft speed has been exceeded

How does a take off aural warning differ from a landing gear aural warning?

Aural tone of take-off warning is intermittent

What items may cause a take-off warning horn to operate in a typical transport jet aircraft?

Speed brakes, flaps, stablilizer, and auxiliary power exhaust door

What does an anti-skid warning indicate?

System failure or system is turned off

What is the indication of an anti-skid system automatically returning to a manual brake system?

A warning light

When is the time to check landing gear switches, lights and warning horns or buzzers for proper operation?

During a gear retraction check

What positions of a retractable landing gear must be indicated?

Secured in the up and down positions. Also gear in transit

If an aircraft has only one (down) indicator light, will the switches on the landing gear be connected in series or parallel with each other?

They will be connected in series

Where are the procedures located for checking and adjusting landing gear switches?

Aircraft maintenance manual

What other aircraft systems may activate the landing gear warning system?

Flaps when extended past a given number of degrees with the landing gear retracted

What type of indication is usually provided for stall warning?

Aural and/or visual

What type of indications are used for cabin doors in the open and closed position?

Visual and warning lights

What is the reason for a master caution warning system in aircraft?

To alert the flight crew of system operation or malfunction

What system is used to indicate battery over-temperature?

Warning lights or a temperature indicator

What is the purpose of an annunciator system?

To show, by warning light, that a system has failed or a caution condition exists

What is the source of the anti-skid warning system signal?

The anti-skid control box

What condition will cause a wing leading edge anti-ice overheat light to illuminate?

Failure of a thermal switch to cause closure of the anti-ice shut off valve

What are two methods of inflating pneumatic deicer boots?

Engine-driven vacuum pump and bleed air from turbine compressor

How are deicer boots attached to leading edges of wing and tail surfaces?

Cement (glue), fairing strips and screws, or a combo of both

What is the function of the air/oil separator used in some deicer boot systems?

It is used to remove oil from pressurized air

What must be accomplished to a deicer boot prior to a cold patch repair?

Relieve the tension

What normally keeps deicer boots held down in flight?

Vacuum pressure applied to the boots

What methods are used to supply heat for thermal anti-icing systems?

Turbine compressor bleed air, engine exhaust heat exchangers, and ram air heated by combustion heaters

How is the temperature maintained in a thermal anti-icing system?

By mixing bleed air with ambient air

What prevents overheating of the wing leading edge skin in a thermal ant-ice system, that is operated by engine bleed air?

A thermal switch will cause a valve to close and shut off the flow of bleed air when the temperature of the skin reaches a predetermined value

What happens to the thermal anti-ice airflow after it has heated a leading edge surface?

The airflow is exhausted overboard

Why are anti-icing systems using turbine-engine bleed air provided with an overheat system?

To prevent aircraft structural damage

What are several problems associated with electrically heated windshields?

Delamination, scratches, arcing and discoloration

When is windshield delamination acceptable?

When within limits established by manufacturer and it is not in an open area where it affects the optical qualities of the windshield

What are the effects of electric windshield arcing?

Local overheating and damage of the windshield

How can an electrically heated pitot tube with an ammeter installed in the system be checked periodically?

Verify operation by noting the current consumption when the heater is turned on

What methods are used to remove rain from a windshield?

Wiping off, blowing off, and chemical rain repellent

What powers windshield wiper systems?

Hydraulic or electrical power

What re the two inherent problems associated with windshield wipers when operated in flight?

Aerodynamic forces reduce blade pressure and failure to achieve fast enough wiper oscillations

How does a pneumatic rain removal system work?

The air blast forms a barrier that prevents raindrops from striking the windshield surface.

Why is a windshield rain repellent system not operated when the windshield is dry?

Heavy undiluted repellent will restrict window visibility

What is the purpose of the electronic timer in a pneumatic deicer boot system?

Controls the operating sequence and time intervals

Where are carbon monoxide detectors normally used?

Cockpits and cabins

What is the indication of excess carbon monoxide fumes when using a "CO" tester?

The tester changes color to green, dark gray, or black

How does a photoelectric smoke detector warn of a possible fire?

Smoke in the air will cause the photoelectric cell to conduct an electric current signal to a detector amplifier

How may a photoelectric smoke detector be checked?

Use of a test switch circuit

Name 2 types of smoke detection instruments used in aircraft.

Light refraction and ionization

What is a thermal switch fire detection system?

Heat sensitive units that complete electrical circuits at a certain temperature

How are thermal switch units wired?

Parallel to each other and in series with the light

How are fenwal spot detectors wired?

Parallel between two complete loops of wiring

How is a thermocouple fire-warning system different from a thermal switch system?

Thermal switch works at a specific temperature whereas thermocouple depends on a rate of temperature rise

What is a continuous loop detection system?

One or more wires embedded in a special ceramic core that changes its resistance with change in temperature

What is a continuous element fire detection system?

A stainless tube containing a discrete element which will produce a gas with heat and a mechanical switch to activate the system

What are two types of fire extinguishing systems?

High rate of discharge and conventional systems

What is the most common fire extinguishing agent associated with a conventional system?

Carbon dioxide

What type of extinguishing agent is usually found in an HRD system?

Halon type agents

What procedure is used to check a freon container for pressure?

A chart must be used for a minimum and maximum gauge reading for every change of temperature

What protection is provided for a freon bottle in case of a temperature rise in excess of set limits?

A safety disc will rupture and spill the agent overboard

What is the purpose of the yellow disk in a CO2 bank fire extinguisher system?

Indicates normal system discharge

What may be caused by kinks and sharp bends in sensing elements of a fire detection system?

False fire warning and/or an inoperative system

How is a freon bottle discharged?

Electrically by a discharge cartridge

How is the service life of a discharge cartridge calculated>

From the manufacturer's date stamp on the face of the cartridge