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176 Cards in this Set

  • Front
  • Back
001
Which squadrons form the MXG?
Maintenance operations (MOS), Maintenance (MXS), & Aircraft Maintenance (AMXS)
001
Who does QA directly work for?
MXG commander
001
How does QA identify negative trends and problem areas?
Through evaluations and/or inspections
001
The MOS is directly responsible to the MXG commander for a variety of tasks in order to support the group production effort. What tasks are these?
Administration, analysis, trainning management, & programs and resourses
001
What are the main functions of the MOS?
To monitor and coordinate sortie production, maintenance production, & execution of the flying and maintenance shedules, & maintain visibility of the fleet health indicators
001
In order for the MOC to comply with requirements and to identify potential problems, what type of exchange is crucial?
Detailed information between squadrons and the MOC
001
Which two squadrons may the maintenance squadrons divided into?
Component maintenance squadron (CMS), & equipment maintenance squadron (EMS)
001
If you are assigned to the MXS or CMS/EMS, to which two fights might you be attactched?
Propulsion flight (off-equipment), maintenance flight (phase inspections)
001
What types of tasks does the propulsion flight perform?
Engine, module, accessory disassembly & assembly, test & repair
001
If you are assigned to a specialist flight in the AMXS, which engine tasks may you be required to accomplish?
Troubleshooting engine malfuntions, component removal & replacement, compressor washes, performing inspections & servicing
002
What is the purpose of the CFETP?
To provide career field managers, commanders, trainning managers, supervisors, & trainers with the framework to plan, develope, conduct, manager, & evaluate an effective, productive, & efficent career training program
002
What does the 4th position of the AFSC 3A652 represent?
Skill level
002
What is your title when you obtain the 5-skill level?
Journeyman
002
What skill-level would you possess when you obtain the title "Superintendent"?
9-level
002
How many months must you have in the Air Force before you may attend ALS?
48 months
002
Why should you keep your CDCs after you've completed them?
So you can study to prepare to test for Ssgt
002
When you are promoted to the rank of Tsgt, what school must you attend?
The NCO academy
002
At what skill level is an Airman expected to fill positions such as flight chief or production super?
9-level
003
What is the purpose and goal of the AFOSH Program?
To ensure safe & healthy working conditions for all AF employees. Its ultimate goal is to protect personnel from work-related deaths, injuries, & illnesses
003
What series of AFOSH standards govern occupational safety?
91-series of AF publications
003
Who would you contact if you have a question regarding an unsafe condition?
Your supervisor or the unit safety rep.
003
What is the purpose of safety in the work area?
To prevent injury & damage to equipment & to save time and money
003
How can most hazardous situations be avoided?
By following procedures, asking for help when needed, & useing personal protective equipment (PPE)
003
List 4 good housekeeping practices.
Wipe up spills as they occur, pick up oily rags and return to proper containers, pick up F.O, get rid of clutter
003
How should you lift a heavy or bulky object?
Keep your back straight, squat down, and then use your leg and arm muscles to provide the lifting power
003
What AFI outlines the responsibility of every position in the chain of command?
21-101
003
On what aspects of performing maintenance must all levels of supervision place emphasis?
Safety, quality, & timeliness
003
What types of maintenance actions are prohibited?
Shortcuts, or incomplete maintenance actions
003
What does maintenance discipline require of maintenance personnel?
To disply integrity & comply with all written guidence
003
What will happen to personnel who fail to uphold maintenance discipline?
They will be held accountable
004
What two things should you check to ensure the aircraft is safe for you to perform maintenance?
The forms & any other personnel on or around the aircraft
004
Which aircraft forms should you check for entries that may prevent you from starting your assigned tasks?
The 781H's & 781A's
004
Why should you chekc with other people working inside or outside of the aircraft prior to starting maintenance?
They might not have put the proper entries in the forms before starting their tasks
004
What form is documented to identify an armed aircraft?
781H
004
What are three types of equipment that produce radio frequency radiation?
High-frequency radio transmitters, radar, electronic countermeasure devices
004
What are the primary danger areas that exist around an operating engine?
Propellers, engine I's and E's, turbine wheel & starter planes of rotation, as well as high frequency noises
004
When a propeller is running, what are its two most dangerous areas?
The plane of rotation, & the axis of rotation
004
What causes the danger area in front of the intake of an operating engine?
The suction effect
004
What is the minimum safe distance that should be established in order to avoid the effects of a exhaust blast?
200 ft. to the rear
004
What is the best way to protect yourself from noise levels that can cause permanent hearing loss?
Wear both earplugs & headsets
004
Why should personnel exercise caution when approaching the plane of rotation of a helicopter's main rotor blades?
Because the rotating blades tend to droop at decreased speeds
004
When approaching or leaving a helicopter with blades rotating, what two things should maintenance personnel remember?
All personnel need to remain in full view of the pilot or helicopter operator & keep in a crouched position
004
What are the primary factors that create static electricity?
Movements or motions
004
What is effective grounding?
Providing a path for static electricity to flow to a grounding point in the earth
004
What is the purpose of bonding?
To eliminate the difference in electrical chargers that exist or are genorated between a component & the aircraft or between two components
004
At the location where a bonding wire is attached, what surface requirements must be met?
They must be clean and unpainted
004
What should you do if the clothing you are wearing becomes soaked with fuel?
Remove your clothing and shower immediately with plenty of soap & water, allow your closes to air dry & then launder them with soap and water
004
What conditions could result from excessive inhalation of fuel or chemicals
Headajces, dizziness, loss of muscular coordination, & unconsciouness
005
Why should the AF personnel be so conserned about FOD?
The damage it causes translates into the loss of resources, money, or in a worst case scenario, someone's life
005
What can happen when loose objects are blown or washed onto the runway?
An engine can ingest them through its intake
005
Who is assigned as the FOD Prevention Program Manager?
The vice wing commander
005
Whos is responsible for preventing FOD by looking for and removing hazards that could cause damage to equipment or loss of a life?
Everyone
005
What must all workers account for at the beginning and the end of each shift and maintenance action?
Their tools
005
What should you do when you suspect that an item is lost on an aircraft, and it is in the area where it can cause damage?
Immediatley place a red "X" symbol in the aircraft or equipment forms of all affected aircraft or equipment with a description of the tool and a specific last-known location of the tool. Then, you must conduct a search for the lost item
005
What should you wear when you are required to physically enter an intake or exhaust?
Bunny suit, as well as either cloth over-boots or stocking feel
005
To whom should you report damaged paving in the aircraft parking areas and taxiways for immediate repair?
Base airfield manager
006
Into what two categories are hazardous materials divided?
Health hazards, & physical hazards
006
What is the purpose of the hazard communication program?
It establishes guidance for training employees on the health and physical hazards associated with hazmat in the work area
006
Toxic materials are divided into what three general physical classifications?
Gases & vapors, liquids, & solids
006
What type of gas are we frequently exposed to during test-cell and flight-line operations?
Carbon monoxide
006
Whivh physical for or hazardous material enters the body easily and can cause rapid toxic reactions?
Gaseous forms
007
What is the key factor in making the PPE program successful?
Your acceptance
007
What is a critical factor in PPE maintenance?
Inspecting the PPE before and after use
007
What is normally used to clean most PPE?
Mild soap and water
007
When you store PPE, from what are you protecting it?
Sunlight, heat, extreme cold, excessive moister, & mechanical damage
007
What should the design of a hazardous storage area allow for?
Inspection of each container for leaks and deterioration, and for the transfer of container contentsin case container damage occurs
007
When removing spilled or leaking hazardous materials from the storage area, what should you never do?
Never place incompatible types in the same container
007
What information must hazard-warning labels include?
Name and identity of the chemical and all appropriate hazard warnings
007
For stationary hazard containers, what can be used in place of a label?
Placards
007
An MSDS is cross-referenced to every type of material recorded on what document?
Hazardous chemical inventory
007
Where can you find the proper procedures for disposing of hazardous waste materials?
Meterial safety data sheet (MSDS)
007
What are the ways hazardous wastes can be disposed of properly?
Chemical-physical treatments, biodegradation,incineration, land disposal, and off site contract disposal
008
What is the purpose of the maintenance supply system?
To procure, stock, & issue millions of items to thousands of customers worldwide
008
What areas of major weapon systems do GLSCs manage?
Aircraft, engines,communications, test stands, AGE, vehicles & pods
008
What manual prescribes standardized procedures for supplies by AF organizations?
AFMAN 23-110
008
What are the four primary points of contact within Base Supply?
Customer service, retail sales, demand processing, equipment management
008
What is the common term for repair cycle assets?
Due-in-from-maintenance (DIFM) parts
008
What base supply function manages the repair cycle system?
Repair cycle support system (RCSS)
008
What is the purpose of the repair cycel system?
To establish a firm control over repair cycle assets to make sure they are repaired at base level or sent to a repair facility ASAP
008
When does the repair cycle time of an item start and stop?
It starts when the unserviceable item is removed from the engine & a demand is made on Base Supply for a replacement. It stops when the item is sent back to Base Supply
008
When you route a part to be repaired through the Repair Cylce Support System (RCSS), which part of the AFTO Form 350 do they need?
The bottom portion, Part II
008
What type of items generally require complete depot-level overhaul?
Time change items (TCI), that accident items which have evidence of contamination, and items for which the condition cannot be determined
008
List four of the important supply documents that you may utilize.
Daily document register (D04), priority monitor report (D18), repair cycle asset management listing (D23), due-out validation listing (M30)
008
Which supply document provides a means for organizations to review all document numbers processed during the day by the SBSS?
Daily document register (D04)
008
Which supply document provides data by which to monitor due-outs and their corresponding status?
Priority monitor report (D18)
008
Why must Base Supply have a priority system in place?
Because base supply must deliver numerous parts to numerous organizations on a daily basis & each organization's mission is different
008
What two priority systems does supply use?
Delivery Priority System, & Uniform Material Movement and Issue Priority System (UMMIPS)
008
What two factors determine the priority for an off-base requisition?
The Urgency Justification Code (UJC), & the force activity designator (FAD)
008
What factor is adversely affected by the misuse of priority designators?
The integrity of the supply system
009
What is Part I of the AFTO Form 350 known as and for what is it used?
The repair processing tag; its attached to items that are determined to be repairable & are being forwarded to other activities for repair
009
Where is Part II of the AFTO Form 350 located and what purpose does it serve?
It is the section located below the perforation; as the production scheduling document
009
Where can you find a block-by-block explanation of how to document the AFTO Form 350 tag?
TO: 00-20-2, Maintenance Data Documentation
009
When an item is sent to the reparable processing center (RPC), which blocks (both front and back) are required to be completed by the individual (originator) initiating the 350 tag?
Blocks 1-14, 15A, and 29
009
When an item is not being sent to the repairable processing center (RPC) because of its size or for other reasons, which additional blocks must be completed by the originator?
Blocks 16, 17, 18
010
Where can you go to find detailed information concerning the AF IMT 2005 codes and entires?
AFMAN 23-110, USAF Supply Manual
010
When are you required to enter type, model, sereis, and serial number required on the AF IMT 2005?
When the requirement is for an NMCA (not mission capable supply) or PMCS (partially mission capable supply) reported item
010
Which form should you submit if it's determined that a first-time request part will become a recurring one and, therefore, the stock level needs to be adjusted?
AF IMT 1996, Adjusted Stock Level
011
Where can you look to find information concerning how to use the condition tags and the required entries for each?
TO: 00-20-3, Maintenance Processing of Repairable Property & the Repair Cycle Asset Control System
011
What conditions warrant use of the DD Form 1575, Suspended Tag?
When the part is awaiting maintence of parts
011
What is the purpose of the DD Form 1577?
To identify an unserviceable, condemned item
011
What is the purpose of the DD Form 1577-2?
To identify defective items that can be repaired & made serviceable
012
What is the definition of a shelf-life item?
An item that possesses deteiorative or unstable characteristics to the degree that a storage time period must be assigned to ensure that the item will perform satisfactory over a specific period of time
012
What is the main difference between Types I and II self-life items?
Type I items have a definite non-extendable period of shelf life & Type II items may have their shelf-life period extend after completion of inspection/test/restorative actions
013
How is the information of the DR used?
To increase operational capability & efficiency by correcting defects in design, material, quality, or maintenance of equipment, and to reflect the past peformance history of a contractor
013
You recieve a part from Supply that does not fit correctly and the part is still under warranty. How does this change the way the DR processes?
It doesn't change the process
013
What are some of the justifications for initiating a DR?
Safety; the item doesn't fit or work upon receipt; items fail before expected life cycle
013
If you find a deficiency that, if uncorrected, would cause severe injury, under which category should you submit the DR?
Category I
013
Within what timeframe must all Category II DR's be forwarded?
Within 3 workdays
014
List some examples of Equipment Authorization Inventory Data (EAID) items.
Individual equipment, organizational equipment (engine stands and special tools), & special or project equipment
014
EAID items that require formal supply accountability must be relected on what listing?
Custodian Authorization/Custody Receipt Listing (CA/CRL)
014
Who provides you with the required equipment manager training?
Equipment Management Element at Base Supply
014
List the things you must accomplish if you serve as an equipment custodian.
Ensure you attend the required training on proper equipment accountability maintenance, inventory & account for every piece of equipment shown on the current CA/CLR before signing for the account, and conduct periodic inventory checks of your account to ensure all items are accounted for
015
Why are technical orders numbered?
To provide a sequence for filling, categorize them by equipment type, and assist in establiching a library
015
In the FIRST section of TO number 1F-16C-1, what does the "1" represent?
Aircraft
015
In the FIRST section of TO number 2J-F110-6-6, what does the "J" represent?
Jet
015
In the TO number 2J-F110-6-14, what does the "F110" represent?
Engine Model Number
016
How are index TOs identified?
With a single "0" in the first section of the TO numebr
016
What can the USAF TO catalog database be used for?
To establish & requisition TO requirements; for maintenance of TO libraries; to search for new, updated, and rescined TOs; to cross reference TO numbers to equipment numbers
016
List three examples of O&M TOs.
1. Flight manual program publications, 2. on-equipment organizational maintenance manual sets, 3. work package TOs
016
What do methods and procedures TOs establish?
Policies, methods, & procedures relating to the TO system, maitenance management, ground handling of aerospace vehicles, general maintenance practices, management of precision measuring equipment, and the safe use of AF equipment
016
What are abbreviated TOs?
Excerpts from one or more basic TO(s) that organize and simplify instructions
016
TCTOs are authorized method for doing what?
Directing and providing instructions for modifying military systems & commodities & for performing or initially establishing one-time inspections
017
Which technical manuals (TM) generally describe the overall aircraft and its installed systems subsystems?
General Equipment (GE) Manuals
017
What type of information do GS manuals provide?
Detailed system & subsystem description, as well as theory of operation
017
What type of information do JG manuals provide?
Detailed start-to-finish, step-by-step maintenance instructions arranged in a logical sequence
017
What type of TM contains operational fault identification procedures and reporting instructions that allow the flight crew to describe the conditions pertaining to a malfunction?
Fault Reporting (FR) Manuals
017
Describe the process of troubleshooting equipment when using a FI manual.
The parts of a system/function are tested in a logical sequence until a specific line-replaceable unit failure, maladjustment, or a wiring fault is found
017
Which type of manual illustrates, lists, and describes all parts, models, and special support equipment necessary to maintain aircraft engines?
Illustrated Parts Breakdown (IPB)
017
If you need to look up a part number, which two sections of the IPB manual could you use?
Group assembly parts list and/or numerical index
018
How are TCTO instructions used?
For modifying military systems or commodities within specified time limits, and initiates special one-time inspections or imposes temporary restrictions on systems or commodities
018
How can a TCTO be quickly identified?
By the number 501 (or higher) in the third section of the TO number
018
Why are TCTOs issued in an electronic message format?
For TO speed delivery, & implementation
018
How are hard copies of immediate action TCTOs identified?
With the words "IMMEDIATE ACTION" printed in red at the top of the first page & with a series of red "X"s around the borders of the first page
018
What TCTOs are issued when potentially hazardous safety conditions could result in injury to personnel?
Urgent Action TCTOs
018
Why would a routine TCTO be issued?
As a result of any condition not covered under immediate or urgent action TCTOs. This is particularly true when equipment or prodeural defiencies of a material, nechanical, operational< or tactical nature that if left uncorrected would result in the following: Create a hazard through prolonged anad continued use, cause a negitive effect on operational safety effiency, reduce tactical or support utility, reduce the operational life or general services utilization of equipment or systems
019
What are the ways, or formats, in which TOs are issued?
Hard copy (paper-based version) & compact disks
019
Why is it important to ensure that you are using the most current TO for your particular job?
Working with outdated information could result in serious injury and/or damage to tools/equipment
019
What factors is the need for a TO revision is based on?
The impact of changes & supplements on the usability of the TO, urgency of need to update, cost, and quantity on hand
019
If a TO change contains new material that cannot be included on an exisiting page, how are added pages assigned?
With the preceding page number and suffex; such as 2-2.2 or 2-2.A
019
How can you tell when the text or a picture in a TO has been changed?
There is a bold vertical black line alongside the affected text in the margin, and there is a silohouette of a pointing hand in the figure, picture, illustration
020
What form is used to recommend improvements to TOs?
AFTO IMT 22, Technical Manual (TM) change recommendation & reply
020
What are potential results of an approved TO recommendations?
Correcting an error, inset an omitted technical fact, or standardize improved procedures for all personnel
020
Paper copies of the AFTO IMT 22 will not be accepted without prior approval from whom?
TO Manager
021
What is reliability centered maintance (RCM)?
A disciplined methodology used to identify preventative maintenance task to ensure equipment meets its life expectancy at a minimum cost to the government. Its also is a maintenace concept that has the objective of achieving the inherent, or designed-in, reliability of a system
021
What is the goal of RCM?
To optimize ETOW through a disciplined analysis ad structured process to identify cost-effective and technically sound maintenance polocies
021
What are the two classifications of failures?
Potential & Fuctional
021
What is the process of trying to match modules with appoximatley the same amount of time left on them when assembling engines?
Model Matching
022
What is the ET&D program?
An integration of hardware, software, maintenance, and diagnostic processes to quantify & monitor/manage engine health
022
List the purposes of ET&D?
1. Predict, detect, and conduct pre-EMPTNE maintenance analysis of adverse trends. 2. Forcast time and material requirements days or weeks in advance to minimize ENMCS rates and maintenance man-hours. 3. Reduce shop flow days increase serviceable spare engine levels. 4. Reduce life cycle costs and improve reliability by improved measurement of life used on critical components. 5. Increase average ETOW by iliminating time-based removals
022
What is the primary goal of the ET&D program?
To prevetn or limit damage to turbine engines by prediction or early detection of performance degradation and/or failures
022
How do flight-line personnel use ET&D data?
By collecting raw engine data and transfering it to the Base Engine Maintenance shop for analysis
022
How does Depot and product center engineers and technicians utilize the ET&D program?
To develope engine trend data and provide support to the field users by diagnosing engine performance problems. Upon request, it also uses data to determine engine operational parameters in support of a saftey investigation board for mishaps
022
What is the ET&D program designed to determine?
If maintenance must be performed before the next flight and/or before the next scheduled engine change
023
What are the CRFs designed for and what type of support do they provide?
Designed to take advantage repair centers to sustain deployed forces and reduce forward support footprints; provide regional repair support during steady-state or contingency operations
023
What does the centralized rotatable pool (CRP) provide?
Sufficient numbers of spare assets to maximize timely placement of serviceable assets where they are needed most, in lieu of waiting for the same items to be received, repaired, and shipped back to the originating supported unit
023
Operation CRP rules should be mutually agreed upon by whom?
By appropriate lead commands
023
How are CIRF assets accounted for and tracked?
CRF production supervisors accomplish this by using the AF portal to report daily status of these assets IAW prescribed instructions
024
What is depot maintenance?
Maintenance performed on material requiring over hauling or rebuilding of parts, assemblies, subassemblies, and end parts
024
Why does depot maintenance stock serviceable equipment?
Because it has more extensive repair facilities than those available at the base level
024
What type of maintenance does depot perform?
Engine/component over haul, jet engine intermediate maintenance (JEIM) level functions, disassembly, inspections, repairs, replacements, assemble and test engines/components, and engine systems
024
From where does the Air Force obtain depot maintenance?
Organic Department of Defense Facilities and Private Sector Contractors
024
List the most common form of depot level assistance.
Depot field and contract field teams
025
What is the primary objective of the CEMS?
To obtain accurate information on the status, condition, and location of aircraft engines, gearboxes, and modules in the AF inventory
025
What is used to collect and store information provided by different engine reporting systems?
Comprehensive Engine Management Systems (CEMS) collects the information and stores it in a central database (CDB)
025
What are the primary objectives of the engine reporting system?
Maintain accurate and timely engine inventories as well as surveillance of base repair, transportation, overhaul, and historical data in order to forecast funding and replacement requirements
025
What section monitors engine removals and replacements and tracks components at the base level?
Base-Level Engine Management (EMB) sections
025
What are some functions of CEMS?
Provides for AF readiness through the condition of information which, when accumulated, indicates the overall view of operational capability; answer the question of how many engines and components are available at any one time; and provides for cost-effective use of available resources, since it allows components and engines to shift from places of excess to high-need areas
025
What are the two categories of status reporting?
The first is for engine modules; and the second is for tracked components
026
What is the purpose of the AFTO IMT 95?
For maintaining a permanent history of significant maintenance actions on end items of equipment including, but not limited to, aerospace vehicles, engines, engine modules, and designated -6 TO components
026
What should you do if automated data system is not available for engine status reporting?
Use the AFTO IMT 95 to collect the data manually and in sufficient detail to update automated systems when practical
027
What is the purpose of the Lead the Fleet/Pacer Engine Program?
To determine actual distress modes of an engine and its subsystem in the field
027
What is the Lead the Fleet/Pacer Program?
An accelerated mission usage program that assists in maturing the engine, modules, line replaceable units (LRUs), shop replaceable units (SRUs), and there subsystems
027
What type of information does the Lead the Fleet/Pacer Program provide?
Early intelligence on equipment integrity, reliability, and maintainability before the majority of the fleet is impacted, engineering data and procurement lead times for orderly updating and modification of the engine, engine controls, and accessories
027
List the Lead the Fleet/Pacer Program objectives.
1. Accelerate pacer items ahead of the operational fleet to identify potential premature engine component failures, enable analysis of trends, failure mode/rates, and assist in defining the required corrective actions prior to maturity of the remaining fleet. 2. Accurately update scheduled maintenance requirements. Safely extend hardware limits. 3. Rapidly advance item maximum life limits so they are consistent with the capability of the hardware.
027
How do participating units manage the Pacer engines?
At twice the normal flying rate until the items are, at a minimum, two years ahead of the top 10 percent (high time) fleet engines
027
Which program does the Lead the Fleet/Pacer Program support?
The overall engine life cycle management plan