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38 Cards in this Set

  • Front
  • Back

What is a fire tube boiler?

Has straight tubes full of gas that’s surrounded by water and steam

List the advantages of fire tube

Can handle low quality water


Simple design


Holds more water


More heat reserve


Cheap


Less maintenance

List the disadvantages of fire tube

Limited pressure(348 psi)


Slow to start up

How are fired tubes boiler fired?

Both internally and externally

What are the types of fire tube boilers?

Locomotives


Scott


Firebox

Describe locomotive boiler

Boilers that used a lot stays for support


Had no fans


Produces steam at 350psi


Was used on trains

What are the 2 types of locomotive boiler

Dry bottom: water leg extents down


Wet bottom: water leg surrounds the furnace

Why are locomotive boilers not used anymore?

Hard to maintain


Had poor water circulation


Was unreliable

Describe a firebox boiler

Has 2 or 3 passages


Is externally fired


Has a chamber that’s full of fuel or gas that’s burned to boiling point

Describe scotch boiler

Internally fired


Produces 1700kpa of steam pressure

List the advantages of package type fire tube boiler

Low cost


Cheap to design


Compact


Efficient

List the disadvantages of package type fire tube boiler

Difficult to clean and inspect

List the parts of a fire tube boiler

Shell


Furnace


Tubes


Tube sheets


Burner


Reversal chamber


Manhole

Which part of a fire tube boiler was only recently added and describe its purpose

Reversal chamber: changes the direction of gas from first to second chamber

Where does the first point of combustion take place?

In the furnace

What’s the purpose of the tube sheets?

Seal both ends of the shell and provide placement for tubes

What fuel source can be used for burner?

Light fuel oil


Methane gas

What are the 3 types of tubes used in fire tubes

Cylindrical


Tubular


Seamless

Between cylindrical, tubular and seamless tubes, which is used for high pressure?

Seamless tube

Between cylindrical, tubular and seamless tubes, which is used for moderate pressure?

Tubular tubes

Between cylindrical, tubular and seamless tubes, which is used for extreme pressures?

Cylindrical tubes

What are the 3 things you can attach to tubes of fire tube boiler?

Tube expanders


Beading


Seal weld


Groove


How do tube expanders work?

Made up of 3 rollers and as it rotates it creates a force to expand tube

How do beading works?

Makes contact with tube sheet and expands it to maintain its form under pressure

How do seal welds work?

Extends contact with tube sheet to create cooling and maintains form

When are grooved used for on pipes?

To handle high pressure service

What’s the purpose of Insulation and Refractory?

To prevent: Heatloss, metal failure and prevent workers getting burned

What materials are used for insulation and where is it placed ? Why?

Materials: fibreglass and wool


Applied outside the boiler


prevents heat loss

true or false. insulation can substitute refractory

False, it cannot because it doesn't handle high temperatures

What is refractory?

a high temperature resistant material

what are forms of refractory? provide an example for each

Solids--> bricks


Castable refractory---> cement


Plastic refractory--> putty


Ceramic blanket

Describe a vertical tubeless boiler

has no firetubes


simple shell


fired from the top and hot water comes down



List the components of vertical tubeless boiler

Tank


Retainer ring


reversing chamber


fins


vertical tube


fire ignitor


tube coils

what's the purpose of fins in the vertical tubeless boiler

allow more heat transfer

Why must all firetubes provide decent water circulation?

prevent uneven expansion


keep heating transfer surfaces cooled


prevent sludge formation

List the 2 methods of water circulation and which boiler it used for?

Natural Convection--> steam boiler


Forced Circulation --> hot water boiler

between wetback and dryback firetube boiler which is more used?

Wetback


because no parts of it is exposed air saving more heat

what type of boiler is the cleverbrooks boiler?

Package firetube boiler