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30 Cards in this Set

  • Front
  • Back

Effective troubleshooter must

Think in organized manner to find problems


Mechanics Stethoscope

Used to hear sounds during troublshooting, like a doctors

Protect your hands with

Leather 1st, or cotton 2nd gloves

Important safety clothes

Safety shoes, hard hat, safety glasses, full body harness

Trouble shooting safely is more important than

Getting it done messily or unsafely

Use correct hand tools without

Broken handles, dull, or pieces of pipe

When work is done remove your tools and replace

Machine guards, covers, and locks

Responsibilities for a troubleshooter include

Diagnosis, elimination, restoration, determining future issues, advising

Schematic diagrams are useful via

Easy to read, and components connections

When you find a component failure you should

Recheck the system and rerun the system in manual

When installing a set of belts, make sure

Slack is the same througout

Never mix belts on a

Set

Most common cause of belt damage is

Rubbing against obstructions

Conveyor chains should be inspected

While it's running and while looking for jerky operation

Understand how

A system works, parts work, where parts are located, how to test, what can cause components to fail

Pictorial diagrams

Relative positions and components, but not internals

Cutaway diagrams show

External shape and internal working parts

Piping system diagrams

Orthographic, and isometric diagrams

Orthographic diagrams include

A 2 dimensional view and piping connections that form 90 degree angles

Globe valves

Adjust flow rate

Gate valves

Used to turn flow on or off in a big pipe

Plug valves

Used to turn water off in small pipes

Check valves

Allows flow in only one direction

Divide systems into subsections

With one important function and/or system

When reading a hydraulic schematic

Use a step by step approach,read symbols carefully, look for flow patterns, look for flow regulators

Electrical troubleshooting is

Necessary for the job

Subassemblies are drawn

As single devices, even though they have several internal parts and wires

Wiring diagram shows

The physical relationship of devices

Lighting diagrams show

The wires in the walls, and help troubleshoot issues

Troubleshooting charts

Give step by step instructions for working on a system