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101 Cards in this Set

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CORE 1

Operate Rice Land Preparation Machinery and Equipment

CORE 2

Operate of Rice Crop Establishment Machinery and Equipment

CORE 3

Operate Rice Crop Care Machinery and Equipment

CORE 4

Operate Rice Harvesting and Threshing Machinery and Equipment

CORE 5

Operate Rice Drying Machinery and Equipment

CORE 6

Operate Rice Mill Machinery and Equipment

what is Milling

the process of transforming the paddy/grain for human consumption.

3 components of paddy

Hull


Bran


Embryo

Milling

2 purpose of Milling

Removal of husk/hull


Removal of the bran

3 objectives of milling

Removal of bran and hull


Produce white edible rice kernel


Produce high quality milled rice for commercial purposes

Physical Characteristics of Rice

Paddy - 100%


husk - 20%


brown rice - 80%


pericarp - 5-6%


aleorone - 1%


embryo - 3%


white rice - 70-72%

Parts of paddy Grain

Pericarp


Embryo


Aleorone


Husk/hull


Head/white rice/Kernel

Dimension of Rice

1. Extra long - 7.5 mm


2. Long - 6.5-7.5mm


3. Medium - 5.5-6.5mm


4. Short - 5.5 below

Degree of Milling

* under milled


* regular milled


* well milled


* over milled

3 milling systems

Single pass - 53-55% recovery


Double pass - 60% recovery


Multi-pass - 68-70 % recovery

Required rpm of miller

1750

big machine

Parts of multipass miller

1. Pre-cleaning (destoner) - screen, blower


2. De-husking/hulling - knife type, rubber-roller/huller


3. Paddy separation - sifter/screen, aspiration


4. whitening/polishing - abrasive, friction


5. grading - 75% ang putol


6. mixing - binabalik


7. mist polishing


8. weighing of rice

8

3 requirements to produce good white rice

1. quality of the seed/variety


2. machine


3. operator's skill

Parts of miller

1. Loading Area


2. Grain control lever


3. oscillating sieve


4. Blower/exhaust - exhaust fan for large impurities


5. flat belt


6. flat pulley


7. conveyor/grain conveyor - bucket conveyor type


8. hopper


9.shutter


10. de-husker/de-huller (rubber-roll)


11. adjuster rubber roll (0.5-0.8mm)


12. polisher


13. oscillating sieve


14. exhaust pipe


15. engine

Engine Spec of miller

4DR5

hp of miller

80hp

"4"

10-12sacks

"6"

18-20 sacks

Control power is lost

C - the control system power use or breaker has been cut off


S - Replace the power fuse or set the breaker to ON

Substantial broken paddy exist

C - the rubber roll gap is too narrow


S - adjust the gap

Land Preparation

the process of cultivating the land/soil to achieve the good soil condition

Types of tillage

Primary tillage


Secondary tillage

primary tillage

plow/plough - araro

Secondary tillage

horrow - surod

objectives of primary tillage

to achieve the required depth - 10-15cm

objectives of secondary tillage

pulverize


leveling

Objectives of tillage

survival


growth


uniformity

tillage techniques

conventional - hand tractor, 4-wheel tractor


conservational- economical, environmental


zero tillage - 2-3 cm diameter of holes

Hazard control/management

substitution


engineering


administration

In land preparation, water must be:

accessible


available


affordable

Obstructions should be:

clearing


cleaning


collecting

Tillage patterns

1. circuitous - cycle; circle; spiral


2. headland - sa mga gilid = casting - opposite of gathering; one way - one direction; gathering - sa tahaw


3. continous


4. round and round


5. one way


Kinds of hazard

1. mechanical


2. biological


3. chemical


4. physical


5. electrical


6. psychosocial


7. ergonomical

What is hazard?

An object that cause adverse effect ( death or serious injury)

what is risk

likelihood of an accident situation

what is exposure?

Contact

Distance of audience from machine

3-5m

Power Take Off (PTO)

cover


guard


shield

Diesel

Air

Gasoline

Heat

Model of tractor

Mitsubishi MT1600D

Hp of tractor

16hp

Parts of tractor

1. Bumper


2. Bonet/Hood


3. Headlight


4. multifunction switch


5. lightswitch - high, low


6. horn


7. heater


8. cluch pedal


9. break pedal


10. hand throttle


11. foot throttle


12. shift gear lever


13. fender


14. hydraulics lever


15. latch


16. wheels (rear & front)


17. PTO


18. implement


19. 3 point hitch


20. seat


21. steering wheel

PASE

PPE


Area


Self


Engine

What is crop establishment?

a system of growing the different crops on the same ground to increase soil fertility

Ideal pH level

5.5-7 (neutral)

Conditions to consider for seedbed

1. good sunlight


2. water availability


3. well prepared soil


4. away fr. lights


5. protection fr. pest

Hybrid

18-25 kgs

Inbred

40 kgs

elevation of seedbed

3cm

why should be elevated the seedbed?

protection from flooding and golden apple snail (GAS)

Good seed quality

1. high germination - 85% germination rate


2. not prone to insects/disease - green leafhopper (GLH)


3. good physical purity


4. varietal purity


5. marketable

Ilang oras tigsosoak ang seed?

24-36hrs

ilang oras ini-incubate and seeds?

6-12hrs

2 main practice of seed establishment

1. Direct


2. Transplant

type of Direct seeding:

Dry


wet

Dry: method?

broadcasting


dibbling


drilling

Wet: method?

broadcasting


drum seeder

type of transplanting:

Manual


Mechanical

2 method of manual transplanting

random method


straight row method

what is random method?

without definite distance

straight row method means:

follow uniform spacing

types of transplanter

walk behind


ride-on type

how many days does the seedling is ready for transplanting?

15-21 days

grams per plate of seeder

160g/plate

Parts of seeder

1. Carrying handle


2. handle bar


3. hopper


4. axles


5. brush


6. seed paddy guide


7. shutter lever


8. wheels


9. roller guide


10. guide collar


11. smoothing plate

Parts of transplanter

1. bumper


2. headlight


3. muffler


4. bonet


5. fuel tank and cap


6. center floater


7. side floaters


8. center guide


9. side guides


10. wheels


11. seedling platform


12. seedling platform extension


13. spare seedling tray


14. seedling stay


15. recoil starter


16. taking quantity


17. planting depth


18. planting arms


19. planting claws


20. handle


21. main clutch


22. throttle


23. choke


24. main switch - on, off, lights


25. sliding plate


26. sliding plate guard


27. planting clutch - planting, down, up, lock


28. shift - on the road, on the field, neutral, reverse


29. feeder


30. leveling forks

Crop Care machineries

Sprayer


Water pump


Grasscutter

What is crop care?

the process of protecting the crops from weather, weeds, water, pest and nutrients deficiency.

What are weed controls?

1. Know your field - mapping


2. Inspect your field


3. apply herbicide at the right time


4. right rate - 11 bags/ha - dry season; 7 bags per ha - wet season


5. Control water


6. Read label

Pest control

1. practice good cleaning equipment


2. syncronize farming


3. do not over apply fertilizer


4. encourage natural pest


5. Do not apply pesticide w/in 40 days after transplant


6. properly store grain

Water management critical stages

1. tillering


2. booting


3. heading


4. flowering - most critical


5. panicle initiation

water stress means?

lack or excess of water

Water management technique

1. Continuous irrigation - weed control


2. Intermittent irrigation - economic


3. Continuous flowing


4. Rotational Irrigation

Weather

Timing/ Timeliness

Nutrient Deficiency

Element


Amount


Timing

Parts of paddy grain

1. roots


2. nodes


3. culm


4. leaves


5. panicle/flower


6. flagleaf

3 phase of paddy grain

1. vegetative


2. reproductive


3. maturity/ripening

Solutions to pest

Biological


Cultural


Chemical

What is Sprayer?

A machine that used to apply chemicals in the formed of droplets and mist

Sizes of knapsack sprayer

high volume - 400L up


low volume - 5L - 400L


Ultra-low volume - 5L below

Capacity of (knapsack) sprayer

16L


(50-100 chemicals)

Parts of Sprayer

1. Chemical tank


2. air chamber


3. agitator


4. valve


5. chemical tank cap


6. strainer


7. handle/pump


8. delivery hose


9. gauge


10. regulator


11. suction


12. nozzle - hollow cone, solid cone, flat


13. strap/sling


14. battery

What is water pump?

A machine that used to draw/pump the water fr. below to the ditches and to the field

Parts of water pump

1. stuffing box - prevent leakage


2. packing - prevent leakage of air & water?


3. Shaft - delivers energy fr. water to pump


4. Shaft sleeve - protect shaft fr. wall to prevent wearing


5. vane - seal


6. casing - to create pressure - constrict fluids


7. eye of impeller- proffels water upward


8. impeller - create pressure


9. discharge nozzle - diffuser


10. volute - converts velocity to pressure

4 types of water pump

1. displacement - pressure


2. centrifugal - speed - the faster the impeller the more pressure


3. booster pump - end suction


4. floating pump - submersible

What is grasscutter?

A machine that used to cut/weed-out unwanted/misplaced plants

Parts of grasscutter

1. Engine - recoil starter, muffler, on/off fuel, gas tank & cap, choke, carborator


2. shaft


3. sling/strap


4. main switch(on/off)


5. cow horn handle


6. head


7. spool


8. blade/ tine


9. guard


10. throttle/lock


11. spark plug

hp of harvester

88hp

what is harvesting?

the process of collecting/gathering of mature grains from the field.

Why harvesting is crucial?

because it has more losses

What is threshing?

the process of separating the grain fr. the rest of the crop

Actions of combine harvesting

1. cutting


2. handling


3. stacking


4. threshing


5. cleaning


6. packing/bagging


7. hauling


8. storage

2 things to consider in harvesting

1. maximize the yield


2. minimize losses or damages

How to maximize the yield and minimize the losses or damages?

1. Maturity - manual (80-85%) - 1ha/ 5-10 pax; mechanical ( 90-95%)


2. moisture content (20-25%)


3. variety - depends on duration


4. 28-35 days fr. heading - long duration - 130-136 days; medium duration-113-125 days; short duration-110 below

what is the important in harvesting?

Time