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7 Cards in this Set

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1. In a typical food production facility a very small proportion of products are defective.
• Explain how this can produce a high rate of false alarms from sensory testing.
• Explain how you can adjust a sensory QC program to deal with the high rate of false alarms.
You're testing a LOT of product - say 10% defective & say a, b = 0.10

Out of 100 productd:
900 good --> 810 found good 90 found defective
100 defective --> 90 found defective, 10 found good

Of all those found defective, only 50% are really defective!!

Thus, it is v wise to build in a backup system for a second check of defective ones (ie have them retested by others); ideally, you have a lower rate of false alarms
Describe several management issues (cost / time concerns) about sensory QC programs?
- There is a significant time/money investment to setup program: standards must be identified and cutoff/specs detailed
- Employees needed for taste panel takes away from "real job"
- level of thoroughness in sampling for comfort vs cost of overtesting
- QC should not report to management since their bottom-line goals are often at odds
- Continual investment in program
How might one determine an allowable size of a specific sensory deviation in a product? For example how could you decide what range of raspberry flavor was allowable in a raspberry yogurt?
Research is required.

You could setup a consumer test with samples of widely varying raspberry levels. Ask them liking or JAR.
Why are simple difference tests (e.g. triangle or paired comparison tests) not generally suitable as sensory QC tests?
Because differences do not necessarily equate to unacceptable & there will be some natural variation in the product

Any QC Test must be setup to handle intrinsic product variation
What is the advantage of including a ‘blind control’ in a sample set where several production samples are compared against a control (gold standard) sample?
- It can help to establish a baseline of responding on the scale--> provides an estimate of placebo effect

- You can also include a control from a different batch to asses product variability
Explain how descriptive analysis applied to quality control differs from descriptive analysis applied to research and product development purposes?
For research, the goal is to fully characterize the product

For QC, attention is usually given to a few critical attribues
What are the strengths of using descriptive analysis for QC? What are the weaknesses?
Strengths
1 Correlated well to other methods including instrumental
2 less cognitive load: focus on a single attribute at a time
3 Reasons for defects/ appropriate corrective actions are more obvious

Weaknesses
- Extensive training required
- Multiple judges needed
- Data analysis required
- references needed
- Problems can occur in attributes not rated