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20 Cards in this Set
- Front
- Back
METHODS OF SEALING
LINERS AND LINERLESS CLOSURES MUST PROVIDE: |
TIGHT SEAL
BE COMPATIBLE WITH PRODUCT NOT BE A SOURCE OF CONTAMINATION |
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LINERLESS
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LINERLESS CLOSURES USE NO LINER TO SEAL THE CONTENTS WITHIN BOTTLE, BUT A DESIGN MOLDED INTO THE CLOSURE ITSELF.
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Types of Linerless Closures
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TYPES:
LAND – sealing on the surface of the bottle finish, E – I = sealing surface PLUG or valve-type – sealing on the I dimension of the bottle |
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Land SealOne type of design: crab claw
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Named for its shape, the Crab Claw is a thin flexible seal, which compresses against the top sealing surface, or the land, of the bottle during normal capping operation, much like a gasket or a liner.
This feature prevents leakage and is considered a universal seal, since it will seal a variety of bottles. It does require a bottle land, which is flat and free of scratches, gouges and pitting. The Crab Claw seal requires “significant” compression; therefore it is best suited to be used with threaded closures. |
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Land Seal V seal
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A small non-flexible ring in the shape of a “V” makes contact with the container finish on the sealing surface (land) area.
This type of seal is most commonly used with tubes. The V-Seal requires compression for the seal to be effective, therefore it is best suited to be used with threaded closures. |
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Plug Seal or Valve Seal I dimension
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The Plug Seal fits into the bottle neck and seals against the inside diameter of the container.
For the seal to be effective, the sealing surfaces of the closure and the container must be within specific inside dimensional tolerances and surface quality. –controlled I |
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Liner SealsMost Forgiving
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The Flat Land Seal consists of a flat surface on the inside of the closure.
The flat surface of the closure makes contact with the sealing surface (land) of the container. Flat Seals are generally used with closures that are supplied with a liner. The bottle land must be free of nicks, scratches and gouges for the seal to be effective. A Flat Seal requires significant compression; therefore it is best suited to be used with threaded closures. |
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Liner Components (2)
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TWO COMPONENTS:
BACKING FACINGS |
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BACKING
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REQUIREMENTS:
MUST BE SOFT TO TAKE UP ANY SURFACE IRREGULARITIES MUST BE ELASTIC TO RECOVER SOME OF THE ORIGINAL SHAPE , WHEN REMOVED AND REPLACED |
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FACINGS
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REQUIREMENTS:
GIVE REQUIRED BARRIER QUALITIES WITHSTAND ABRASION FROM SEALING SURFACE WHEN IT IS APPLIED OR REMOVED BOTH FACINGS AND BACKINGS MUST BE COMPATIBLE WITH THE PRODUCT |
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Backing Pulp/Facing Liner
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Pulp/Facing Liner is a pulp backed structure with a lamination/coating of material such as plastic, aluminum foil, or paper - which is referred to as "facing". There are a variety of facings available to meet specific packaging needs.
Soroka page 302 lists common liner constructions |
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Liner Materials
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.0015" polyethylene coated white paper laminated to pulpboard.
75-gauge Saran film laminated to white paper and bonded to pulpboard. |
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Foam Liner
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The Foam Liner is an extruded foam structure. This liner is either co-extruded, such as a skin layer/foam layer/skin layer "sandwich" type structure of low density polyethylene resin, or is single extruded foam of low density polyethylene resin or polystyrene resin.
The Foam Liner is also available laminated with facing material such as polyester (PET) and Saran for special applications. |
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Vented Liner
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The vented liner is recommended for products that release or intake gas as a result of temperature or altitude changes and/or because of the inherent nature of the product (such as bleach).
Vented liners normally consist of a grooved and perforated foam backing with a polytetrafluroethylene (PTFE) facing. |
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Types of Clousure
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CHILD RESISTANT
TAMPEREFFIDENT INDUCTION HEAT SEAL LINERS |
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CRC Child Resistant Closures
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Traditional CRC are two component systems
They require two distinct actions: push and turn |
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CRC Jigger Cap with Pre Form Design
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You squeeze the closure
It extends over the lugs in the pre form Require two distinct actions: squeeze and turn Cost effective CRC closure, minimum use of materials |
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Tamper Evident
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Designed to break away the lower part of the closure system when you open the bottle, or ring, on the transfer bead or other bottle design element
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Induction Heat Seal Liner
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Liners are placed and retained in a closure, then induction sealed onto a bottle on the filling line
Different liner materials are available, which are used depending on the bottle material, closure style, and product formula. Induction Heat Seal, also referred as induction heat activated, is the most commonly used inner seal. It provides an excellent moisture and gas permeation barrier, is suitable with variety of products including a range of liquid products, and it forms an excellent seal. There are a variety of different grades available –depending on application. To form the seal, the induction heat seal requires the package (closure applied to the filled container) to pass under an induction coil to activate the sealing material. |
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Induction Heat Seal Materials
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PE bottles
White lined pulpboard wax bonded to inner seal consisting of .001" aluminum foil with a polyester film and a heat seal layer. PET bottles White lined pulpboard wax bonded to inner seal consisting of .001" aluminum foil with a heat sealable polyester film. |