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49 Cards in this Set

  • Front
  • Back

3 types of saws for cutting metal stock

Reciprocating hack saw, band saw, circular saw

Cutting motion for hack saw

Back and forth cutting on forward stroke

Blade doesn't cut on forward stoke on reciprocating hacksaw by

Cam lifting blade on forward stoke

Movement of saw blade in to workpiece

Feed

Apply heavier feed pressure on what type of material

Soft metals and large work

Apply light feed pressure on

Hard materials and work with small cross section

3 tooth rule

At least 3 teeth must be in contact with workpiece at all times, maximum of 24 teeth

Large sections and coarse material require

Coarse tooth blade

Small or thin work and hard material require

Fine tooth blade

4 tooth blade (4 teeth per inch) used for

Large sections and readily machined material

6 tooth blade used for

Harder alloys and misc. cutting

10-14 tooth blade used for what duty saw

Light duty saws

Hacksaw blades made from

Tungsten or molybdenum steel with carbide teeth

2 types of hacksaw blades

Flexible back blades and all hard blades

Features of flexible back blade

Only teeth hardened, shatter proof Blade, can cut odd shapes

Features of all hard blade

Used for majority of jobs, straight cuts only, more accurate

How to tell if hacksaw blade mounted tight enough

Low pitch ring when tapped, slight elongation on pinholes

2 types of band saws

Horizontal and verticle

Horizontal band saws also called

Cutoff saws

3 advantages of band saws

Faster, greater precision, less waste

Describes how teeth on bandsaw blade angled the straight line of the blade

Tooth set

Tooth set does what

Creates clearance for the blade to prevent overheating

3 tooth set patterns on band saw blades

Raker, wavy, alternative

Raker set

Wavy set

Blade Set for general use

Raker set

Blade set not usually for cutting metals

Alternative set

Determines the efficiency of the blade

Tooth form

3 types of tooth forms

Standard, skip tooth, hook tooth

Blade form best for ferrous metals

Standard

Blade form best for non ferrous metals

Hook tooth

Blade form best for aluminum, magnesium, copper

Skip tooth

Standard tooth

Hook tooth

Skip tooth

4 Common materials for bandsaw blades

Carbon steel, bimetal, carbide tooth, grit blades

Have carbide granules or diamond bonded to toothless blade.

Grit blades

Alloy steel blade with high speed steel teeth

Bimetal blades

Steel blade with tungsten carbide teeth

Carbide tooth blade

For cutting soft metals, wears out fast

Carbon steel blade

For cutting all ferrous and non ferrous metals. More expensive that carbon steel blade

Bimetal blades

Cuts aluminum castings and hard to cut metals like nickel or titanium alloys

Carbide tooth blades

Cuts hard abrasive metals and cast iron

Grit blades

After replacing worn blade midcut never _______

Never restart cut in kerf, rotate piece and restart cut

Crooked cuts are a result of

A worn blade

3 types of circular saws

Abrasive cutoff saw, cold circular saw, friction saw

Abrasive wheel can be wet or dry

Abrasive Cutoff saw

Circular blade with teeth

Cold circular saw

No teeth, melts metal with friction, if teeth are on blade is for bringing oxygen to cut. Used in steel mill on red hot billets

Friction saw