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32 Cards in this Set

  • Front
  • Back
What is the control process?
Define
Measure
Compare to a standard
Evaluate
Take Corrective action
Evaluate corrective action
What is the relationship between variability and processes
Variability is inherent in processes
what are the types of variability
Random
Assignable
Assignable variations are....
variations that can be assigned to a "cause" and eliminated
What are example of assignable variations?
Equipment that needs adjustments
defective material
failure of worker to follow corrective measures
worker fatigue
The variability of a sample statistics can be described by its....
Sampling distributions
According to the central limit theorem the sampling distribution tend to be....
Normal
A stable process( one that is in control) has---------- variability
Random or common variability
What is the goal of sampling?
is to determine whether nonrandom, and thus correctable source of variations are present in the output process
sampling distribution are much less variable compared to....
process distribution, because in sampling distribution, the high and low values in samples tend to offset each other
The mean of the sampling distribution equals the mean of the
process distribution
The central limit theorem states that the sampling distribution will be normal even if the population(process) is not....
Normal
Type I error is also called...
The producers risk, because, its places unnecessary burden on the producer to look for nonrandom variability
Also it is referred to as alpha risk
What reduces Type I errors
Using wider limits i.e +/- 3.
Wider limits i.e -/+3 make it difficult to detect?
non-Random variation
What is Type II error
Its when conclusion is made that a process is in control when in reality it is not.
It is also called consumer risk,coz the consumers bear the risk of the undetected products
What are the 4 commonly used control charts? and what are they used for?
two are used for attributes- attribute data are counted i.e number of defectives parts in a sample, the number of calls per day
Variables- variable data are measured, usually on a continuous scale i.e amount of time needed to complete a task, length or width of a part.
mean and range charts are used for
to monitor variables
variables data are measured
Why do we need to use both mean and range charts?
because the mean picks up the shifts in the process mean, and the range charts picks up the process dispersion
what are the two attribute control charts
p-chart
c-charts
what does c-charts do?
since its an attribute and attributes are counted. C-charts are used for number of defects PER UNIT
What is P-chart used for?
it used to find FRACTION OF DEFECTS ITEMS IN A SAMPLE.
c-CHARTS
OCCURRENCES I.E NUMBER OF DEFECTS.
Process capability measures.
a capable process satisfies the customer, which means that the parts works
Capability involves...
individual items not sample items
what are control charts based on?
They are based on means and are found using =/- 3 standard errors ** very important to distinguish
capability is assessed using?
=/- 3 standard deviations*** very important to distinguish
Under the process capability the numerator is what?
The distance between the specification limits( the specification width)
if cp is less than 1, then the process is
NOT CAPABLE
if CP Iis EXACTLY 1, then the process is
just capable
if CP EXCEEDS 1, then the process is
CAPABLE
The HIGHER the cp ratio the......
the smaller the expected number of defects**** very important.
because, the cp ratio of 2 mean that that the spec width is 12 standard deviation, so that z=6, and the number of expected defects out of a million will be =.002