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10 Cards in this Set

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Alloying: substitution of atoms

Solute atoms replace solvent atoms


Solvent and solute atoms need to follow HUME ROTHERY RULES:


1) Appox same size


2) Same preferred crystal structure


3) Same number of valence electrons


4) similar electronegativity

Alloying: addition of small atoms

Small atoms occupy interstitial sites


Diameter of solute atoms less than 60% of solvent atoms


Most useful C in FE


Solubility limit: when all the interstitial sites are filled

Strengthening of metals: Solid Solution Hardening

Dislocation: imposes strain field


Atoms above dislocation-compressed


Atoms below dislocation- tension strain field


Field attract solute atoms to reduce overall strain mismatch


Smaller solvent atoms: impose tensile strain, go to compressive part of dislocation strain field


Larger solvent atoms: impose compressive strain, go to tensile part of dislocation strain field


*More energy required to move dislocations

Strengthening of metals: Precipitation Hardening


(Theory)

Dislcated impeded by second solid phase


Non equilibrium process (not enough time) forms small precipitates


E.g. Rapid cooling does not allow atoms to fully diffuse to form equilibrium phase


Forms supersaturated solution

Strengthening of metals: Precipitation Hardening (Method)




Example: Aluminium Copper Alloy

1) Solution treat the alloy- form single phase solid solution


2) Quench- supersaturated solution (soft single phase but unstable)


3) reheat alloy and hold so atoms diffuse


4) Cool alloy to room temperature

Measuring tensile properties of ceramics

Specimen are difficult to grip and prepare


Very small failure strains (after 0.1% strain)


Use 3 or 4 point bending


top surface of specimen is placed under compression


max tensile stress exist at the bottom surface below the point of load application

Manufacturing of advanced ceramics

1) Ceramics particles mixed with binding agent (water)


2) Forced into shape under pressure


3) Pressed component is sintered (heat so grain boundaries will coalesce)


*leave spherical pores that lead to low toughness

Polymerisation

Chains of atoms held together by covalent bonds


manomer molecules react to form the polymer


use of ehylene (C2H4) --> Polyethylene (PE)

Semi crystalline polymers

polymers containing both crystalline and amorphous regions


Long LINEAR chains folding so regular packing between the chains can form


Thermoplastics such as PE will behave like strands of spaghetti and be tangled

Amorphous polymers

Long branched chains and networks prevents crystalline regions (cannot fold)