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44 Cards in this Set

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Used as cushions to absorb shock, as in machine supports, an automobile frames, and in airplane landing gear; as a source of power since they store up energy that is later delivered as driving power, as in clocks, trigger mechanism, etc.



Maintain contact between machine members by exerting a direct force, as in clutches, brakes, valve springs, and cam followers.



Are also used as loadeasuring devices, as in spring balances, power dynomometer, and in instruments such as gages, meters, and engine indicators.

Spring

Consist of a wire or rod wound into a helix and is primarily intended for axial direct compression or tension loads.

The coil or helical spring

Considers these stresses indicates that the stress at the inner surface of the coiled wire may reach values 60 percent higher. When the spring index is low.

By A.M. Whal*

The ratio of the mean coil diameter to the wire diameter.

Spring index

Made of square or rectangular wire are frequently used, since a stronger spring can be built into the same space required for a spring of round wire

Coil springs

The stress in a _______________, based on saint venant's torsion theory for noncircular bars.

Square-wire spring

_____________, with b/t between 1 and 2.5, indices greater than 3, and with the long dimension parallel to the spring axis.

Rectangular wires

The spring index for coil springs of noncircular wire may be closely approximated by using the ratio of the mean coil diameter to the dimension of the of the wire perpendicular to the axis

The spring index for coil springs of noncircular wire may be closely approximated by using the ratio of the mean coil diameter to the dimension of the of the wire perpendicular to the axis

Found from the angular twist of the coiled wire.

Axial deflection of the spring

Certain installations require a spring with increasing stiffness as the load increases, i.e., a decreasing rate of decflection per unit load.

Certain installations require a spring with increasing stiffness as the load increases, i.e., a decreasing rate of decflection per unit load.

Will generally be in coil of largest diameter but since the spring index decreases at the small end, the stress should be checked in the coil of least diameter.

Maximum stress

For general industrial uses the spring index should be ___to___; for valve and clutch spring ___ is common; and ___ is a minimum value to be usesd only in extreme cases.

8to10


5


3

The solid lenght plus the clearance plus the maximum deflection.

Free length

Depends upon the number of effective coils and the type of end provided.

Solid length

Different types of end

Plain end


Ground


Squared end


Squared and ground end

The _____________ of coils n may be less than the actual number of spring.

Effective number

That is to long compared to its mean diameter may buckle at comparatively low axial loads since such a spring is a very flexible column.

Helical compression spring.

That will cause buckling .

Critical axial load

May be considered as one supported on pivots at both ends.

Hinged-end spring

As one in which a squared and ground end spring is compressed between two rigid and parallel flat plates.

Built-in end

are usually wound with the coils closed and under an initial tension ; it is necessary to apply from 20 to 30 percent of the maximum load before the coil begin to seperate.

Tension spring

The design stress for tension springs should not exceed ________ percent of that used with compression springs.

70 percent

Extension spring ends

Plain end and screw eye


Straight end


Conical end and bolt


Loop on side


High loop


High hook


Loop on center


Extendend eye on center

Is used for diameter of ferrous wire.

Washburn and Meon (W&M) gauge

Is used for nonferrous wire.

American wire gauge (AWG) or Brown and Sharpe (B&S) gauge

The majority of coil springs are made of oil-tempered carbon-steel wire containing ____ to____ percent carbon and ____ to ____ percent manganese.

0.6 to 0.7 percent


0.6 to 1 percent

Used for high-grade springs using wire less than 1/8 in in diaMeter.

Music wire

Annealed wire containing _____ to _____ percent carbon and ____to_____ percent manganese is used in larger sizes, which are coiled hot and are hardened and drawn after after coiling.

0.85 to 0.95 percent


0.30 to 0.40 percent

Metal that can be hard drawn are Used in special cases to increase fatique resistance, corrosion resistance, and temperature resistance.

Nickel steel


Chromium steel


Stainless steel


Brass


Phosphor bronze


Monel metal


Increase the endurance range of steel spring


Recommended for ferous helical springs.

Shot peening

Increases from 75 to 85 percent of ultimate strenght as the diameter decreases.

Yield stress

Yeild stress in tortion is approximately 45 percent of the ultimate strength in tension for _________ and 35 percent for _________.

Oil tempered wire


Hard drawn wire

Should not exceed 80 percent of yield stress in torsion.

Safe working stresses.

The actual frequency of the spring is from ____ to____ percent.

10 to 15 percent

Used as cushions on flexible drives transmitting rotary motion or torque and source of power for driving such mechanisms as clocks

Torsion spring.

Two types of torsion spring

Helical torsion spring


Spiral torsion spring

The wire may be coated with _____ or _____.

Cooper or tin

Springs may be electroplated with ......

Cadmium


Chromium


Nickel


Brass


Cooper

The stress in the full length leaves was found to be ______.

50 percent

In general the ratio do/di should be between

1.5 and 5...

Types of spring leaf ends

Square ends


V end


Rounded end


Round end


Oval end


Tapered

The wire is subjected to flexural stresses.

Helical torsion spring.

A single thin plate.

Leaf springs

Typical semielliptic leaf spring

Camber


Eye


Rebound clip


Center clip


U bolts