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44 Cards in this Set
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Used as cushions to absorb shock, as in machine supports, an automobile frames, and in airplane landing gear; as a source of power since they store up energy that is later delivered as driving power, as in clocks, trigger mechanism, etc. Maintain contact between machine members by exerting a direct force, as in clutches, brakes, valve springs, and cam followers. Are also used as loadeasuring devices, as in spring balances, power dynomometer, and in instruments such as gages, meters, and engine indicators. |
Spring |
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Consist of a wire or rod wound into a helix and is primarily intended for axial direct compression or tension loads. |
The coil or helical spring |
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Considers these stresses indicates that the stress at the inner surface of the coiled wire may reach values 60 percent higher. When the spring index is low. |
By A.M. Whal* |
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The ratio of the mean coil diameter to the wire diameter. |
Spring index |
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Made of square or rectangular wire are frequently used, since a stronger spring can be built into the same space required for a spring of round wire |
Coil springs |
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The stress in a _______________, based on saint venant's torsion theory for noncircular bars. |
Square-wire spring |
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_____________, with b/t between 1 and 2.5, indices greater than 3, and with the long dimension parallel to the spring axis. |
Rectangular wires |
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The spring index for coil springs of noncircular wire may be closely approximated by using the ratio of the mean coil diameter to the dimension of the of the wire perpendicular to the axis |
The spring index for coil springs of noncircular wire may be closely approximated by using the ratio of the mean coil diameter to the dimension of the of the wire perpendicular to the axis |
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Found from the angular twist of the coiled wire. |
Axial deflection of the spring |
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Certain installations require a spring with increasing stiffness as the load increases, i.e., a decreasing rate of decflection per unit load. |
Certain installations require a spring with increasing stiffness as the load increases, i.e., a decreasing rate of decflection per unit load. |
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Will generally be in coil of largest diameter but since the spring index decreases at the small end, the stress should be checked in the coil of least diameter. |
Maximum stress |
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For general industrial uses the spring index should be ___to___; for valve and clutch spring ___ is common; and ___ is a minimum value to be usesd only in extreme cases. |
8to10 5 3 |
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The solid lenght plus the clearance plus the maximum deflection. |
Free length |
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Depends upon the number of effective coils and the type of end provided. |
Solid length |
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Different types of end |
Plain end Ground Squared end Squared and ground end |
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The _____________ of coils n may be less than the actual number of spring. |
Effective number |
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That is to long compared to its mean diameter may buckle at comparatively low axial loads since such a spring is a very flexible column. |
Helical compression spring. |
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That will cause buckling . |
Critical axial load |
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May be considered as one supported on pivots at both ends. |
Hinged-end spring |
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As one in which a squared and ground end spring is compressed between two rigid and parallel flat plates. |
Built-in end |
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are usually wound with the coils closed and under an initial tension ; it is necessary to apply from 20 to 30 percent of the maximum load before the coil begin to seperate. |
Tension spring |
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The design stress for tension springs should not exceed ________ percent of that used with compression springs. |
70 percent |
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Extension spring ends |
Plain end and screw eye Straight end Conical end and bolt Loop on side High loop High hook Loop on center Extendend eye on center |
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Is used for diameter of ferrous wire. |
Washburn and Meon (W&M) gauge |
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Is used for nonferrous wire. |
American wire gauge (AWG) or Brown and Sharpe (B&S) gauge |
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The majority of coil springs are made of oil-tempered carbon-steel wire containing ____ to____ percent carbon and ____ to ____ percent manganese. |
0.6 to 0.7 percent 0.6 to 1 percent |
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Used for high-grade springs using wire less than 1/8 in in diaMeter. |
Music wire |
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Annealed wire containing _____ to _____ percent carbon and ____to_____ percent manganese is used in larger sizes, which are coiled hot and are hardened and drawn after after coiling. |
0.85 to 0.95 percent 0.30 to 0.40 percent |
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Metal that can be hard drawn are Used in special cases to increase fatique resistance, corrosion resistance, and temperature resistance. |
Nickel steel Chromium steel Stainless steel Brass Phosphor bronze Monel metal |
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Increase the endurance range of steel spring Recommended for ferous helical springs. |
Shot peening |
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Increases from 75 to 85 percent of ultimate strenght as the diameter decreases. |
Yield stress |
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Yeild stress in tortion is approximately 45 percent of the ultimate strength in tension for _________ and 35 percent for _________. |
Oil tempered wire Hard drawn wire |
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Should not exceed 80 percent of yield stress in torsion. |
Safe working stresses. |
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The actual frequency of the spring is from ____ to____ percent. |
10 to 15 percent |
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Used as cushions on flexible drives transmitting rotary motion or torque and source of power for driving such mechanisms as clocks |
Torsion spring. |
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Two types of torsion spring |
Helical torsion spring Spiral torsion spring |
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The wire may be coated with _____ or _____. |
Cooper or tin |
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Springs may be electroplated with ...... |
Cadmium Chromium Nickel Brass Cooper |
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The stress in the full length leaves was found to be ______. |
50 percent |
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In general the ratio do/di should be between |
1.5 and 5... |
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Types of spring leaf ends |
Square ends V end Rounded end Round end Oval end Tapered |
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The wire is subjected to flexural stresses. |
Helical torsion spring. |
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A single thin plate. |
Leaf springs |
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Typical semielliptic leaf spring |
Camber Eye Rebound clip Center clip U bolts |