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24 Cards in this Set

  • Front
  • Back

System

specified goal (activities leading up to, to achieve goal)

Process

A set of logically related tasks or activities performed to achieve a defined outcome

primary process

a value added activity such as delivering service and manufacturing products

support process

may or may not be value added, such as sending bills to customers, sending bank statements to clients

development process

activities that improve the performance of primary or support process

Process/ Competitive

to keep prices lower, must be efficient in running factory

Process-Focused Strategy

Facilities are organized by process, LOW volume/ HIGH variety. (intermittent process, job shop) ... EX: Hospital, machine shop, bank

Repetitive Focused Strategy

Facilities often organized by assembly lines, characterized by modules (already together. Doing same thing over and over again. (Assembly line, production line)

Product-focused strategy

facilities are organized by product. HIGH volume, LOW variety. (Line flow production, continuous production)

Discrete Process

Whole #, never fraction. Counting.

Continuous Process

Weight, measure, fraction.

Project

Unique, one-of-a-kin, products or customers. Generally large in size (building a bridge, installing software, etc)

Job shop

manufacturing, high customization and flexibility, but higher volume than project (shoes, aircraft, etc)

Batch Production

groups of identical products or customers processed together through one step and then moved together to the next step. More limited product variety, high production volume (furniture manufacturing)

Assembly Line

narrowly defined processes, made up of equipment with limited flexibility. much higher volume. still the possibility of some flexibility

Continuous Flow

equipment and workstations dedicated to a single thing. very high volume. very low flexibility. best chance for automation.

Calculating Capacity

need demand forecast, # working days, # of shifts, hours needed to produce unit, efficiency, effectiveness and utilization

Make-to-stock (MTS)

Process activated to meet expected or forecast demand

Make-to-Order (MTO)

Process activated in response to an actual order

Assemble-to-order (ATO)

Partially manufactured and held in unfinished state, customer order dictates final configuration

Value Stream

an end-to-end business process which delivers a product or service to a customer or consumer. The task within a process along the way may both use and produce intermediate goods, services and information to reach a primary end

value stream mapping

is a lean manufacturing technique used to analyze the flow of materials and information currently required to bring a product or service to a consumer

Process Mapping

one of the oldest, simplest and most valuable techniques for streamlining work (known as process charting or flow charting)

Poka-Yoke

Mistake proofing products, design to prevent doing it any other way but the correct way