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14 Cards in this Set

  • Front
  • Back

Heat Exchanger

Transfers heat or energy from one fluid to another without putting them in direct contact

What is the purpose of a heat exchanger

To Change temperature, phase or energy


Heat Recovery

The heat exchanger unit names depend on what?

The main or primary stream

What are the “temperature” heat exchanger units?

Heater


Chiller


Cooler

What are the “Phase Change” Heat exchanger units?

Condenser


Re-boiler


Boiler

What are the “heat recovery” heat exchanger units?

Cross Exchanger


Economizer

Characteristics of the Shell and Tube exchangers

Design Pressure and Temperature: Unlimited


Fluids: Liquids/Vapours


Heat transfer performance: Base Case


Space requirements: Base Case


Cost: Base Case


Corrosion Resistance: Base Case


Weight: Base Case


Add capacity: Limited


Fouling tendency: promoted fouling, tolerant to build up


Maintenance: High pressure water needed to clean


Leak Prevention: Robust


Design methods: Well Established

Plate and Frame Qualities

Design Pressure and Temperature: Limited to 2000kPag and 125C due to elastomer gaskets


Fluids: Liquids


Heat transfer performance: 2-3 times better than shell and tube


Space requirements: less than ST


Cost: Less than St


Corrosion Resistance: Less than ST


Weight: Less than ST


Add capacity: Easy


Fouling tendency: not tolerant of build up


Maintenance: labour intensive


Leak Prevention: gaskets aren’t robust, metal shrouds could be added,


Design methods: proprietary due to unique plate designs

Air cooled Heat exchanger

Required of ambient air is the only available cooling medium

Is the Temperature in the hot stream, warmer at the inlet or the outlet?

Inlet

Is the Temperature in the cold stream warmer at the inlet or the outlet?

Outlet

Define Counter-Current Flow Exchange

The streams run in opposite directions

Define Co-Current Flow Exchange

Both streams travel in one direction

Why are Shell and Tube heaters used with high flow rate process streams instead of the double pipe heat exchanger?

They can handle high flow rates, and they have baffles to increase the residence time of the stream causing a higher rate of heat exchange