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17 Cards in this Set

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Sulphur Content

Weight percent of sulphur in crude oil, anything greater than 0.5% is considered sour

Properties of Crude Oil

Degrees API


Sulphur content


Pour Point


Carbon Residue


Salt content


Nitrogen content


Metal content

Pour Point

Temperature dependant:


Indicates the paraffin and aromatics content,


Low value= low paraffin and high aromatic content


High value= high paraffin content and low aromatic content

Carbon residue

Determined by distillation to a coke residue


Indicates the tendency to form solid coke deposits under high temperature conditions

Coke deposits


Coke

Solidified carbon

Salt content

NaCl must be reduced to less than 1-10 lbs per thousand barrel

Nitrogen Content and Metal Content

Both cause Catalyst poisoning

Atmospheric Distillation

Distills crude oil at one atmosphere and up to 400 degrees Celsius


This is done to @ the specific temp and pressure to avoid “cracking” and “coking”

Cracking

Breaking carbon carbon bonds in long hydro-carbon chains

Distillation

Separation of oil fractions based off their differing boiling points


They get with drawn at different portions of the tower

Vacuum Distillation

The heavy hydrocarbon fractions from atmospheric distillation are sent to a low to zero pressure vessel so they can be exposed to higher temperatures.


This is done to further break them into separate fractions for sale

Heavy Oil Upgrade Methods

Carbon Rejection


Hydrogen addition (hydro processing)

Two methods

Carbon Rejection methods

Solvent De-Asphalting


Coking

Solvent De-Asphalting

A solvent is mixed into the heavy oil fraction, the heaviest fractions solidify

Coking

Using high temperatures to break carbon-carbon bonds to form lighter hydrocarbon compounds.


There is not enough hydrogen to saturate the bonds so the large ones become “Petroleum Coke”.

Delayed Coking Process

The heaviest carbon fractions are sent into a high temperature (500 degrees Celsius) furnace at a high velocity. The HC stream is then sent to a vessel so the carbon bonds can break


They cannot break in the furnace, because the solid carbon can damage the interior.


There are two vessels for the coking process, but while one is being used the other is going through regeneration.

Regeneration

Using high pressure water to cut solid carbon out of the vessel