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Packaging and Characteristics of Good Soy Sauce:

Packaging: Clear soy sauce filled into clean, suitable containers, often Polyethylene terephthalate (PET) bottles.Characteristics: Clear red color, characteristic odor and flavor, absence of burnt, sour, or astringent tastes, and proper composition.

Final Steps in Soy Sauce Production

Heating: Soy sauce heated to 75°C and held for 30-40 min.Additives: Added at the heating step, including sweeteners, caramel for color, and umami enhancers.Sedimentation: Solidified product of soluble proteins reacting with phosphates, separates after holding cool for 1 week.

HFCS Production

Cornstarch polysaccharide composed of amylose and amylopectin.Enzymes: Alpha-amylase, glucoamylase, and xylose isomerase used to degrade cornstarch into HFCS.

High Fructose Corn Syrup (HFCS)

Definition: Natural sweetener processed from corn.Types: HFCS-55 (55% fructose), HFCS-42 (42% fructose), remainder composed of glucose and higher saccharides.

Refining

Final process: Separation, filtering, pasteurizing, and bottling.Pasteurization: Removes undesirable flavors, improves clarity, and inactivates enzymes.

Brine Fermentation

Moromi Mash: Mixture of koji, water, and salt held for 5-8 months.Enzyme actions: Hydrolysis of proteins, conversion of starch to sugars, and pH reduction.

Koji Making

Preparation of Soy Koji: Source of enzymes for converting raw materials.Cooked soybeans and roasted wheat inoculated with starter culture, mature for three days.

Soy Sauce Manufacturing

Major processes: Koji making, brine fermentation, and refining.Involvement of mold (Aspergillus), bacteria (Pediococcus, Bacillus), and yeast (Candida, Zygosaccharomyces).Fermentation with brine acting as a preservative.

Brine Preparation

Brine: Commercial salt dissolved in cold water to an average concentration of 23%.

Treatment of Raw Materials

Treatment of Defatted Soybeans: Steam for less than one hour, followed by vacuum cooling.Treatment of Wheat: Roasted to gelatinize starch and kill foreign microorganisms.

Raw Materials

Soybeans: Defatted soybeans used, soybean oil not utilized.Wheat: Suitable starchy material.Salt: Crude salt with about 94% sodium chloride.Starter Mold: High spore count, high spore germination rate, low foreign mold count, suitable for dry preservation, abundant protease secretion.Water: Regular tap water or well water.Additives: Flavor enhancers, sweeteners, colorants, and preservatives permissible.

Soy Sauce Categories

Originated in China, introduced to Japan before 7th century.Known as "chang-yu" in China and "shoyu" in Japan.Liquid seasoning of protein hydrolysate, containing salt, sugars, alcohol, chemical seasonings, and preservatives.

Introduction to Soy Sauce Production

Originated in China, introduced to Japan before 7th century.Known as "chang-yu" in China and "shoyu" in Japan.Liquid seasoning of protein hydrolysate, containing salt, sugars, alcohol, chemical seasonings, and preservatives.