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44 Cards in this Set
- Front
- Back
Productivity |
person, tools, task, method, organization, environment |
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Work content |
amount of work contained in a product or process in hrs |
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Factors under worker control |
absence, tardiness, careless workmanship, accidents |
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Methods engineering process |
select project, gather information, analyze information, develop ideal method, present ideal and install method, job analysis, establish time standards, follow up |
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Pareto analysis |
where to focus attention and efforts, identify what causes the most quality problems |
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Fish diagram |
cause and effect diagrams, use critical analysis to determine probable contributions |
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Gantt chart |
protect or process planning showing protected time and progress, determines management and decisions for employees |
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Pert chart |
program evaluation technique, network analysis techniques |
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Pert chart steps |
define project and all its significant activities or tasks, develop relationship among activities/order of tasks, draw network connecting activities, assign time and or cast estimates, compute longest time path through network, use network to help control project |
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Rate of production |
how often a product comes off the line |
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Efficiency |
total standard time over total allowed time |
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# of operators |
standard time/rate of production |
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Work element sharing |
operators with idle time share work of another station |
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Operator process chart |
motion study tool, shows division of work between operators hands |
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Operation analysis |
question everything, justify eliminate or improve, determine amount of effort that will go into analysis |
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Approaches |
purpose of operation, part design, tolerance and specs, materials manufacturing, set up and tools, materials handling, plant layout, work design |
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Purpose of operation |
try to eliminate, combine, or improve operations |
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Part design |
obligations to production can change, fewer parts, tighter tolerances, change in materials |
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Tolerances and specifications |
what is appropriate for quality, inspection methods |
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Materials |
less expensive, easier to process, standardize materials |
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Manufacturing sequence and process |
rearrange operations, mechanize manual operations, utilize more effective facilities, robots |
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Set up and tools |
reduce set up time through planning , methods production control |
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Materials handling |
movement of materials to and from productive process in warehouses and storage to shipping and receiving areas |
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Variance |
(1/6(longest time-shortest time))^2 |
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Expected values |
1/3(2*middle time+.5(shortest+longest)) |
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Standard deviation |
Add variances on critical path and square root |
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Earliest start |
by forward pass |
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Latest finish |
by backward pass |
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Earliest finish |
earliest start+duration |
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Latest start |
latest finish-duration |
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Total float |
latest start-earliest start |
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Plant layout |
develop production system that permits manufacture of desired quantity of units for the least cost |
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Product layout |
arrangement based on sequence of operations |
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Process layout |
consist of a functional grouping of equipment or activities that do similar work |
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Cellular layout |
design consists of self contained groups of equipment needed for producing a certain set of goods, classifies parts into familiers |
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Work design |
focus on the human element in the design of work |
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Principles of work design |
consideration of human capabilities for the ideal work method |
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Motion economy |
design tasks to optimize human strength capability, using worker momentum to assist |
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1st class motion |
fingers in motion |
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2nd class motion |
finger and wrist motion |
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3rd class motion |
forearm motion |
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4th class motion |
shoulder motion (most common) |
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5th class motion |
legs or trunk motion (least efficient, most powerful) |
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Motion study |
analysis of operators body motions during work cycles |