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31 Cards in this Set

  • Front
  • Back
what is inventory?
a supply of resources (or materials, goods, commodities) that are held back for the purpose of future utilization
what function does inventory serve?
make money, back-up
what are some negative effects of inventory?
depreciation, expiring products, theft
Basic Inventory Questions:
1. what to order
2. when to order
3. what is total cost
inventory management primarily involves:
establishing the amount of inventory to keep in stock
the most important aspect of the inventory management process involves
balancing the trade-offs between the COSTS of carrying inventory and the BENEFITS of carrying inventory.

correlates to "how much to order"(costs) and "when to order"(benefits)
3 Basic Forms of Inventory:
- raw materials and components
- work-in-process (WIP)
- finished goods
4 Types of Inventory
(classified by how it is created)
- cycle stock
- safety stock
- anticipatory
- pipeline(coming in;often ignored)
Cycle Stock Inventory-
represents the accumulated supply of goods which have been obtained for FUTURE USE or sale to SATISFY DEMAND.
reasons for carrying cycle stock inventory:
1. Economies of Scale
- price and quantity discounts
- transportation discounts
- production economics
2. Seasonal Constraints
Safety Stock Inventory-
represents an "extra" supply of goods held to protect against uncertainty and unforeseen events
reasons for carrying Safety Stock
- uncertainty about customer demand
- lead time delays
- disruptions in supply
Anticipatory Inventory-
represents a supply of goods held to buffer against PLANNED disruptions or anticipated demand
reasons for carrying anticipatory inventory:
- stockpile during "off-seasons" (before x-mas)
- scheduled shut down (highway closed)
- seasonal weather disruptions
- smooth production (change equipement)
- contract negotiation (possible labor stoppages)
Pipeline Inventory (or in-transit) inventory-
represents products moving from POINT TO POINT in the materials flow system. This consists of orders that have been placed but NOT YET RECEIVED
reasons for carrying pipeline inventory:
- time and distance
- work-in-process inventory (WIP)
what are the inventory costs?
1. item cost
2. ordering/set-up cost
3. shortage cost
4. inventory carrying (holding) cost
item cost refers to the
price of an item. =V
- diff prices from vendors
- price breaks
- quantity discounts
ordering/set-up cost-
refers to the cost associated with replenishing inventory
shortage cost refers to
the cost of being unable to meet demand
- lost sales
- back orders
- customer goodwill
inventory carrying cost refers to the cost of
holding items in inventory
inventory carrying cost is the
explicit and implicit costs of maintaining inventory.
- varies with level of inv and length of time item is held
- typically expressed as annual percentage of item's value
- ranges from 20-40% of items value
inventory carrying cost includes:
-capital cost
-storage space cost
-inventory service cost
-inventory risk cost
Capital Cost is
the cost associated with a foregone alternative use of the capital.
- aka OPPORTUNITY cost: the potential benefits obtained from another financially productive alternative
- often the largest component of inventory carrying cost
- set to firms "Hurdle" rate- minimum rate of return expected on new investments
Storage Space Cost includes:
- warehouse facilities (most firms only include only VARIABLE EXPENSES- those that vary with the amount of inventory in the short run)
- material handling, such as labor
- maintenance cost
- utility costs
inventory service cost includes
TAXES and INSURANCE for risk of loss or damage
Inventory Risk Cost reflects the possibility that the inventory's dollar value may decline due to:
- Obsolescence: equal to the original cost less salvage value
- deterioration (expiration)
- damage
- depreciation
- shrinkage (theft)
how to determine the inventory carrying cost:
1. determine the AVERAGE ANNUAL value (cost) of inventory held by the firm
2. express storage space, service cost, and risk cost as a PERCENTAGE of the average value of inv held by the firm over a one year period
3. add these costs and the firm's hurdle rate, expressed as a percentage
ABC analysis is
a method for classifying inventory items into three groups in terms of importance. For ex:
Class A: 20% of items, but 80% of dollar value
Class B: 50% of items, only 15% of dollar value
Class C: 30% of items, only 5% of dollar value

The idea is to establish inv policies that focus on the few critical items and not the many trivial ones
- Pareto's Law (80-20 rule)
- "trivial many" vs "vital few"
Continuous Review (Q) System (or ROP System)
- constantly monitor inv levels
- used for class A items
*determines if it is time to reorder whenever an item is taken from inventory
*a FIXED QUANTITY is ordered when the inv is reduced to the reorder point
Periodic Review (P) System
- monitor inv at fixed time intervals
- used for Class C items
*after a FIXED PERIOD OF TIME, an order is placed to bring inv position to a desired target level
- order quantity changes