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82 Cards in this Set

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Formula of tooth thickness of (14.5°)

Tooth thickness = 1.5708/DP(diametral pitch)

Speed and teeth relation formula

T1N1 = T2N2

Formula of circular pitch(spur gears)

Pc = πD/Tooth(total)


Pc = π ( Module)

Formula of lead triple

Lead = 3(Pc)

Formula of center distance?

C = T / 2Dₚ

Formula for Dₚ ( diametral pitch), tooth/mm

Dₚ = T / D




Dₚ = 25.4 / M


Dₚ = 1 / M


Dₚ = π / Pc

Formula for Module

M = D(pitch diameter) / T


M = (25.4) / Dₚ

Formula for when two gears turning in opposite direction ( spur gears)

C = ( D₁+D₂)/2

Formula for when two gears turning in the same direction ( spur gears)

C = (D₂ - D₁)/2

Formula for pitch line velocity

V = π D N

Formula for total load, tangential load and separation load relation.

Fₙ = sqrt. (Fₜ²-Fᵣ²)


Fₙ = Fₜ / cos θ

GEAR TOOTH PROPORTION TABLE



Formula for normal diametral pitch

Pₙ = P / cos x




where: Pₙ = diametral pitch


P = diametral pitch

Formula for normal pressure angle(spur gears)

Tanθₙ = Tanθ tanx

Formula for axial load or end trust(spur gears)

Fₐ = Fₜ tanx

Formula for virtual number of teeth

Nᵥ = N / cos³ x

Formula for strength of helical gears

F = (SwfY)/P = (78) / [78 + sqrt.V]

Dynamic load on helical gears

Fd = Ft + [ 0.05V(Cf cos²x + Ft) cos x ] / [0.05V +(Cf cos²x + Ft) ^ 1/2

Formula for worm gear Nomenclature

P = πD / T

Formula for velocity ratio

( no. of threads on gear) / ( no. of threads on worm gear)

formula for strength of worm gear

F = SwPfY ( 1200 / (1200 + V )




where: Sw = safe stress


P = circular pitch


f = face width


Y = form factor

Formula for efficiency of worm gear

e = [tan x (cosθₙ - f tan x )] / cosθₙ tanx + f




where : f = coefficient of friction

Formula for clearance

c = d - a


c = W - Wf


c = 0.25/ diametral pitch



where: a = addendum


W = whole depth


Wf = working depth

Formula for addendum

a = 1/Pd

formula for Dedendum


A. For 14.5° and 22.5 °


B. For 20° and 25°



A. 1.157/Pd




B. 1.25/Pd

Formula for outside diameter(spur gears)


A. For Pinion


B. For Gear

A. Dₒ = Dₚ + 2a = (Nₚ + 2)/Pd




B. Dₒ = [(Np + 2)/Pd] = Dg + 2a




Dₚ = pinion diameter


Np = no. of teeth in pinion


Dg = gear diametral

Formula for Root diameter( spur gears)


A. for pinion


B. For gear

A. D = Dₚ - 2d


B. D = Dg - 2d



where: Dₚ = pinion diameter


a = addendum


d = dedendum

Formula for whole depth ( spur gears)

W = a +d


W = Wr + c


W = 2.25 / diametral pitch



where: Wᵣ = Working depth


c =clearance

Formula for working depth ( spur gears)

Wᵣ = 2a


= 2 / diametral pitch

Formula for Tooth thickness


A. for backlash is zero


B. for backlash is not zero

T = Pc/2


T = ( Pc - B )/2

Formula for Tooth space (S)

S = T(tooth thickness) + B

Formula for Base circle diameter


A. For Pinion


B. For Gear

A. D = Dₚ cosθ


B. D = D cosθ

Formula for Backlash

B = 0.03 / Pd to 0.04/Pd

Formula for face width ( spur gears)

2.5 Pc < b < 4pc


(8/Pd) < b < (12.5)/Pd

Formula for beam fatigue strength of the teeth (spur gears)

Fₛ = (S b Y) / Kf Pd




where:


S = endurance strength


b = face width


Kf = stress reduction factor


Pd = diametral pitch

Formula for dynamic load( continuous service)

Fd = Fₜ +[ (0.05 V (bC'+Fₜ) ] 0.05V + sqrt.(bC'+Fₜ)




where:


Fd = dynamic load, lb


Fₜ = tangential load


b= face width


C' = factors which depends upon the elasticity of material

Formula for dynamic load( intermittent service)


A. For commercial cut V ≤ 2000 fpm


B. For carefully cut 200 < V ≤ 4000 fpm


C. For precision cut V > 4000 fpm

A. Fd = [(600 +V) / 1200] Fₜ


B. Fd = [ (1200 +V)/1200] Fₜ


C. Fd = [50+sqrt.(V)] / 50

Formula for wear load

Fw = Dp b Q kg




Dp = pinion diameter


b =face width


Q = ratio factor


kg = wear factor

Formula for checking failure based on fatigue

Nsf = Fs / Fd




where:


Nsf = service factor


Fs = beam fatigue strength


Fd = dynamic load

Note for service factor

Nsf = 1.0 to 1.25 for uniform load without shock


Nsf = 1.25 to 1.50 for medium shock


Nsf = 1.50 to 1.75 for moderately heavy shock


Nsf = 1.75 to 2.0 for heavy shock

Formula for tangential force, radial force, axial force, normal pressure angle & axial pitch ( helical gears)

Formula for normal diametral pitch, normal circular pitch, lead & beam fatigue strength of the teeth(helical gears)

Formula for dynamic load, wear load & formative number of teeth(helical gears)

Formula for lead angle (worm gears)

Formula for seprating force & tangential force on the worm( worm gears)

Formula for efficiency of the worm gear, face width , outside diameter and worm diameter

Formula for worm gears


A. Beam fatigue strength of the teeth


B. Dynamic loaf for worm gear teeth


C. Wear load


D. Thermal capacity


E. Normal pressure

A. What is bevel gears


B. Typed of bevel gears

Formula for lead ( worm gears)

L = Nt Pa



Where : Nt = number of threads


Pa = axial pitch

Formulas for bevel gears


A. Cutting or root angle


B. Face angle


C. Pitch angle


D. Face width

Formulas for bevel gears


A. Length of cone


B. Working depth


C. Total depth

Formulas for bevel gears


A. Strength of straight bevel gears


B. Dynamic load

(prob.1) Compute the tooth thickness of 14.5° spur gear with diameter pitch of 5.

0.31416 inch

(prob.2) A 36 tooth pinion with a turning speed of 300 rpm drives 120 tooth gear of 14.5° involute full depth pressure angle. What would be the speed of the driven gear.

90 rpm

(prob.3) A triple thread worm has a pitch diameter of 3 inches. The wheel has 25 teeth and a pitch diameter of 5 inches. Material for both the worm and the wheel is of phosphor bronze. Compute the helix angle ( tan x).

0.20

(prob.4) A pair of gear/pinion of 42 tooth and 18 tooth with a diametral pitch of 0.7874 teeth/cm and the addendum is 0.80/p and the addendum 1/p. The gear pressure angle is 20°. Compute the center distance of the pair of gears in meters.

0.381 m

(prob.5) A helical hear having a 14.5° normal pressure angle and transverse diametral pitch of 2.3622 per cm. The helix angle is at 45° and has 8 teeth. Compute the transverse pressure angle in degrees.

20.1°

(prob.6) Two idlers of 28T and 26T are introduced between the 24T pinion with a turning speed of 400 rpm driving a final 96T gear. What would be the final speed of the driven and its direction relative to the driving gear rotation?

100 rpm ( opposite direction)

(prob.7) A spur pinion rotates at 1800 rpm and transmits to a mating gear 30 HP. The pitch diameter is 4" and the pressure angle 14.5°. Determine the tangential load in lbs.

525 lbs.

(prob.8) Compute the pitch angle of a bevel gear given the pinion's number of teeth of 14 and 42 teeth on the gear.

18.4°

(prob.9) Compute the circular pitch of a pair having a ratio of 4 and a center distance of 10.23. Each gear has 72 teeth and pinion has 18 teeth.

0.7854 inch

(prob.10) The tooth thickness of a gear is 0.5 inch and its circular pitch is 1.0 inch. Calculate the dedendum of the gear.

0.3979"

(prob.11) An internal gear is set up with a 5 inch diameter pinion and center distance of 18 inches. Find the diameter of the internal gear.

41"

(prob.12) The minimum whole depth of spur gear of 14.5° involute type with diameter pitch of 24 and circular pitch of 0.1309.

0.08987

(prob.13) Determine the pitch diameter of a gear with 28 teeth, 4 diametral pitch.

7 inch

(prob.14) The parallel shafts have a center distance of 15 inch. One of the shaft carries a 40 tooth, 2 diametral pitch gear which drives a gear on the other shaft at a speed of 150 rpm. How fast is the 40-tooth turning?

75 rpm

(prob.15) A pair of meshing gears has a diametral pitch of 10, a center distance of 2.6 inches, and velocity ratio 1.6. Determine the number of teeth of smaller gear.

20 teeth

(prob.16) A spur gear 20 degrees full-depth involute has an outside diameter of 195 mm and a module of 6.5. Determine the number of teeth

28 Teeth

(prob.17) What is the pitch diameter of a 40-tootj gear having a circular pitch of 1.5708 inch?

20 inch

(prob.18) How many revolutions per minute is a spur gear turning if it has 28 teeth, a circular pitch of 0.7854 inch and a pitch line velocity of 12 ft/sec?

392.88 rpm

(prob.19) A gear turning 300 rpm has a diametral pitch of 8. If there are 40 teeth on the gear, find the pitch line velocity of gear.

6.54 ft/s

(prob.20) Two gears meshing each other has a center distance of 200 mm. The pinion has 20 teeth and gear has 60 teeth. Find the module of meshing gears.

M = 5

(prob.21) A gear has a tooth thickness of 0.1308 inch. Find the addendum of the gear at 14.5° involute.

2.12 mm

(prob.22) A gear has an addendum of 0.10 inch. What is the dedendum of the gear at 20° pressure involute.

0.125 inch

(prob.23) A gear is use to transmit 20 kW at 600 rpm to a driven gear. The pinion has a pitch diameter of 200 mm. If pressure angle is 14.5° , find the load that tends to separate the two gears.

0.823 kN

(prob.24) The pressure angle of the 12 inch diameter gear is 20°. The total load of the gear is 5 kN and is turning at 750 rpm. Find the power delivered by the gear.

56.23 kW

(prob.25) Three gears meshing each other has a driving power of 30 kW with 900 rpm. The speed ratio is 1:3:5 and each meshing gear has an efficiency of 96%. FInd the torque developed of the driven gear, kn.m

4.40 kN-m

formula for gear formulas from machineries handbook


1. Gear set center distance


2. Circular pitch for given center distance and ratio

formula for circular thickness of tooth when outside diameter has been enlarged

formula for chordal thickness of tooth when outside diameter is special

formula for chordal addendum



Formula for chordal thickness of tooth when outside diameter is standard

t = D sin(90°/Number of teeth)