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19 Cards in this Set
- Front
- Back
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Film Lamination?
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-process of bonding a thin transparent layer of film
-most films have a layer of adhesive that is activated by heat and applied under pressure |
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What are the 4 process of film lamination?
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1. Polypropylene
2. Polyester 3. Acetate 4. Vinyl |
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What is film lamination commonly used on?
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-business cards
-ID Cards, playing cards -Menus & Placemats -Poster -Maps -Bookmarks -Binders, boxes, slip cases -Dust Jackets -Book Cover |
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Why is film lamination commonly used?
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-transparent decorative layer
-to provide stiffness to a product -to add a protective coating to prevent any damage from handling -to add a gloss finish/to add a matte finish -used in place of other coatings like varnishes, aqueous (water based), UV -protection from liquids -protection from UV rays -to create dry erase wipe off boards |
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Name the 2 methods of film lamination
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Wet method- solvents or water and adhesive is applied to the film as the film is applied to the paper, substrate. (Usually done with a machine)
Thermal Method- uses heat (250 to 300 degrees F) to bond the film, which has a pre applied glue to the stock. The glue on the film is heated and under pressure the film is attached to the substrate |
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Some of the Types of Film Lamination
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-Gloss
-Matte/Dull/Satin/Deluster (Trade Mark) -Rigid/Flexible/Layflat -UV protective -Food/Bio Safe/Antimicrobial/Anti-bacterial -Environmental Safe -Superior Grip -Anti-graffiti -Clear mount -1 sided/2 sided -Hot/Cold |
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3 Film Lamination FInishes
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Gloss- Adds shine and enhances colour
Matte- Adds a dull flat finish keeps colour quite true. Has a very silky touch Delustered- very unique, silky touch, highly recommended for single-side lamination |
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Layflat Film Lamination
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-ideal for perfect bound, case bond, coil bound and stitched cover, box slicks, clandender cover, stickers, poster, trading cards, postcard, presentation folder, annual reports and art books
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Polypropylene Film Lamination
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-1 sided films
- ideal for perfect bound, case bound, coil bond and stitched book covers, box slicks, calendar covers, stickers, posters and presentation folders *Used at GCM for 1 sided lamination is not commonly used in industry |
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Two-sided Lamination Films
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Very Durable, adds protection and longevity
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4 Speciality lamination Films
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-Glueable Stampable (binder skins)
-Metalized Polyester (many different looks can be achieved with these films) -Embossed (available in a variety of textures) -Vinyl (used on mouse pads) |
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Low Environmental Impact (LEI) Lamination
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-ideal for products that require the durability of a
lamination but need to meet environmental standards -made from cellulose it is biodegradable, recyclable and compostable -can be used for 1 or 2 sided laminating -otherwise other films are not recyclable |
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SureGrip Film Lamination
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-for jobs where film laminate is not adhering properly
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Why was SureGrip developed?
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-to have superior adhesion to digital prints where fuser oils or other toner additives might cause problems
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What does SureGrip provide?
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-provides enhance speed to lamination
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Bio Lamination Film
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-thermal lamination film that is enhanced with the antimicrobial protection of AgION Technologies
-helps prevent the spread of bacteria, molds, mildews, and fungi -available for wide range of laminating films |
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Lamination & other finishing processes
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-laminating is usually done before diecutting, scoring, embossing and debossing b/c the laminating process can smash or flatten the raised area or other effects
-foil stamping is done before film laminating to minimize adhesion Problems |
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Troubleshooting/Best Practices, Problems & Solutions
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Problems
-film does not adhere fully -de-lamination -lifting of film at scores(folds) and edges of sheet -wrinkling of paper Reasons/Solutions -use thinner paper -use heavier paper -use heavier film (has more adhesive) -on darker colours use heavier films -dust the pre printed press sheets -use wax free inks -machine too cold/hot -rollers pressure too tight/loose |
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What Colours fade first for lamination?
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Yellow & Magenta
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