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24 Cards in this Set

  • Front
  • Back

What is a drill used for

To cut holes in different types of materials

What is the helix of a drill

The angle between the centerline and thr land, the twist in a drill

Name the parts of a drill

Tang


Shank


Body


Land


Flute


Point angle

What are the main types of drill bits

Standard twist drill


Taper shank


Center drill


Morse taper shank



What are the names of the various angles on a drill

Chilse edge angle


Helix angle


Point angle


Lip clearance angle

What are the correct angles for point and lip clearance


Mild steel


Brass


Stainless steel


Aluminum

118 12-15


118 12-15


130 135 6 9


100 12 15

How to sharpen a drill

Make sure the face of the grindstone is flat


Remove as little material as possible


Check lip clearance lengths are the same


Make sure the angle is correct

How are angles and lengths of drill lips checked

Drill gauge

What happens to a hole when use use a drill with


Unequal lip lengths



Incorrect cutting and clearance angles

Becomes over shaped and oversized



Excessive friction, more wear than normal, unequal swarf

What happens when you plunge a hit drill into cold water

It could cause cracking of the cutting edge

Two methods to sharpen a drill

Grinding stone by hand



In a special machine

How are drills held in the machine

They are held into machines by using Jacobs chuck or keyless chuck, can be put straight into the machine If it has a taperd shank

How do you correctly install and remove a taper shank drills from sleaves

Drill drift

Name the different types of drill chucks and how are they driven

Jacob's chuck



Keyless chuck



By gears

Give to reasons for using cutting fluid

Removing heat



Lubrication

What materials are cutting fluids not used on

Wood, plastic, brass

What coolant should be used for what job



Drilling aluminum



Reaming aluminum



Drilling mild steal



Reaming mild steal

Soluble oil, kerisene


Soluble oil, kerosene


Soluble oil, mineral oil


Soluble oil

What is counter boring

Enlarging the end if a hole to fit cylinder shaped head of screws, needs a pilot hold to drill

What is spot facing

Facing the surface around a hole to provide a flat surface for a seat of screw

Countersinking

Makes a cone shaped enlargement at the entrance if a drilled hold providing a seat for screws

What are reamers

Special drill bits that produce a high accuracy finish to holes

If you drilled the interacting hole first what problems might you encounter

The drill will take the path of least resistance so it will go off on a angle and damage or break the drill bit

3 evidence for excessive cutting speeds

Wearing cutting lips


Blue cutting lips


Chipping swarf

3 evidence for excessive feee

Worn chisle point


Over heating of drill


Chipped cutting lips