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246 Cards in this Set

  • Front
  • Back

Positively or negatively charged atom or group of atoms is



- Atom


- Electrolyte


- Electron


- Ion

Ion

Smallest unit of an element is



- Atom


- Electrolyte


- Electron


- Ion

Atom

Liquid solution, usually water, containing ions is



- Atom


- Electrolyte


- Electron


- Ion

Electrolyte

Negatively charged particle much smaller than an atom is



- Atom


- Electrolyte


- Electron


- Ion

Electron

In case of a conflict with corrosion control procedures, which manual would take precedence?



- NAVAIR 01-1A-509
- NAVAIR 01-1B-511
- NAVAIR 16-01-540
- NAVAIR 15-01-500

NAVAIR 01-1A-509

Which chapter of NAVAIR 01-1A-509 covers recommended materials and procedures for the application of sealing compounds to aircraft structures?

- Chapter 2
- Chapter 4
- Chapter 6
- Chapter 8

Chapter 6

Which chapter of NAVAIR 01-1A-509 describes what corrosion is?



- Chapter 1


- Chapter 2


- Chapter 3


- Chapter 4

Chapter 2

Which appendix lists the recommended, consumable materials for cleaning, corrosion prevention, surface treatment, preservation and refinishing of aircraft?



- Appendix A
- Appendix B
- Appendix C
- Appendix D

Appendix A

Most alloys used in aircraft construction are made up of regions called which of the following?


- Pockets


- Surfaces


- Grains


- Stress points

Grains

Which of the following types of corrosion can occur in heat treated metals when corrosive tendencies of one region are greater than they are in another region?


- Intergranular


- Pitting


- Galvanic


- Crevice

Galvanic

Almost all alloys used in aircraft construction are sensitive to which form of corrosion?


- Pitting corrosion


- Galvanic corrosion


- Stress corrosion cracking


- Intergranular corrosion

Stress corrosion cracking

Which of following is an electrolyte?


- Salt water


- Salt


- Carbon


- Metal

Salt water

Which type of corrosion would you assume has occurred, if the surface grains are lifted up by the force of expanding corrosion products occurring at the grain boundaries on aluminum and magnesium parts?


- Corrosion fatigue


- Pitting corrosion


- Exfoliation corrosion


- Galvanic corrosion

Exfoliation corrosion

When two dissimilar metals make electrical contact in the presence of a/an ____, the rate at which corrosion occurs depends on the difference in their corrosive tendencies.


- Ion


- Electrolyte


- Neutron


- Electron

Electrolyte

Corrosion is the electrochemical ____ of a metal as a result of its chemical reaction with the surrounding environment.


- Accumulation


- Generation


- Assimilation


- Deterioration

Deterioration

Which of the following are the four most serious, destructive elements of the desert climate?


- Low humidity
- Nuclear radiation
- Ultraviolet radiation
- Fine dust
- High Humidity
- Low daytime temperatures
- High daytime temperatures

Ultraviolet radiation
Fine dust
High humidity
High daytime temperatures

Corrosion is what type of process of metals returning to their normal state?


- Man-made


- Synthetic


- Natural


- Mechanical

Natural

Natural conditions which affect the corrosion process are moisture, temperature, ozone, sand, dust, solar radiation, insects, birds, microorganisms, and which of the following?


1. Storage location
2. Manufacturing operations
3. Industrial pollution
4. Salt atmosphere

Salt atmosphere

The ____ of galvanic corrosion also depends on the ____ of the parts in contact.


1. Rate, type
2. Size, rate
3. Rate, size
4. Amount, type

Rate, size

When a metal corrodes, the metal atoms lose which of the following and become positively charged metal ions in the electrolyte?


- Positrons


- Protons


- Neutrons


- Electrons

Electrons

Which type of corrosion is most commonly found on aluminum and magnesium alloys?


- Exfoliation corrosion


- Pitting corrosion


- Corrosion fatigue


- Galvanic corrosion

Pitting corrosion

Which of the following must exist for corrosion to take place?


1. A cathode must be present.
2. Electrolyte must be present.
3. Metal must be present.
4. Carbon must be present.

Metal must be present

Which of the following should a disciplined maintenance program include?


1. Washing an aircraft once a month
2. Keeping low-point drains closed
3. Not wiping all exposed unpainted surfaces
4. Repairing damaged protective coatings

Repairing damaged protective coatings

What is the primary reason for aircraft cleaning?


1. To reduce aircraft static weight
2. To prevent aerodynamic efficiency
3. To improve better paint adhesion
4. To allow for a thorough inspection

To allow for a thorough inspection

What are the minimum requirements for washing an ashore-based aircraft?


- Every 7 days
- Every 14 days
- Every 21 days
- Once a month

Every 14 days

What condition requires immediate cleaning?


1. Paint peeling, flaking or softening
2. Spilled electrolyte in battery areas
3. Exposure to salt spray, salt water, or other corrosive soil
4. Fluid leakage (coolant hydraulic fluid, oil)

Spilled electrolyte in battery areas

Which of following moderately alkaline cleaners is a more effective cleaner for removing heavy oils and greases?


- MIL-PRF-85570 Type I
- MIL-PRF-88570 Type II

MIL-PRF-85570 Type I

Which of the following is a general purpose liquid nonionic detergent?


- MIL-C-85704, Type I
- MIL-D-16791
- MIL-C-85704, Type II
- MIL-PRF-85704

MIL-D-16791

After applying MIL-PRF-85570, Type V to a dry surface, allow it to dissolve for approximately ____.


1. 1 to 2 minutes
2. 2 to 3 minutes
3. 3 to 4 minutes
4. 4 to 5 minutes

1 to 2 minutes

Which of the following is the most common cleaning solvent used on aircraft, due to its low toxicity, minimal effect on paint and relative safety?


- MIL-PRF-680, Type I
- MIL-PRF-680, Type II
- MIL-PRF-680, Type III
- MIL-PRF-680, Type IV

MIL-PRF-680, Type II

Which of the following is a poor degreaser?


- Isopropyl alcohol
- Methyl ethyl ketone
- Aliphatic naphtha
- Aliphatic thinner

Isopropyl alcohol

Which of the following is a small, portable air-operated unit used for removing debris and water from aircraft?


- Spray cleaning gun
- Portable 15 gallon foam generating cleaning unit
- Pneumatic vacuum cleaner

Pneumatic vacuum cleaner

The portable 15 gallon foam generating cleaning unit is ____ for cleaning hard to reach areas.


1. A portable air-operated unit
2. Simplified and pressure operated
3. An industrial power washer
4. Compact, light, and ideal

Compact, light, and ideal

Which of the following is the first step for operating the Portable 45 gallon Foam Generating Cleaning



- Unit
- Open the air valve
- Remove cover of tank
- Release pressure
- Open compound valve

Release pressure

The Universal Washer Unit must be operated under which of the following conditions?



- Inside the Blast Cleaning Cabinet


- In the horizontal position


- Only under adverse conditions


- 15 feet away from aircraft

In the horizontal position

Set the wash cycle timer for the Cabinet Style Parts Washer for ____ depending upon the type of soil to be removed and the quantity of soil on the parts.


1. 10 to 45 minutes
2. 2 to 20 minutes
3. 12 to 28 minutes
4. 3 to 30 minutes

3 to 30 minutes

Match the appropriate caution with its corresponding situation. "Observe all cautions as specified in the appropriate system manual."


1. Oxygen systems
2. Use of cleaners
3. Water intrusion

Oxygen systems

Match the appropriate caution with its corresponding situation. "Water must not be directed at pilot tubes, static ports, vents, etc. These areas shall be adequately protected.



1. Oxygen systems


2. Use of cleaners


3. Water intrusion

Water intrusion

Match the appropriate caution with its corresponding situation. "Steam shall not be used for cleaning aircraft or components."


1. Oxygen systems
2. Use of cleaners
3. Water intrusion

Use of cleaners

What is the purpose of pre-wash lubrication?
Protect against humidity and moisture?


- Protection against cleaning solution entrapment
- Provides a layer of lubricating film before wash
- As an insurance, post wash lubrication was not done

Protection against cleaning solution entrapment

Which of following should be protected from direct impingement during maintenance, aircraft cleanings or operation?


- Wings
- Tires
- Lights
- Brakes

Brakes

In order to prevent streaking, how should the aircraft be sprayed?


1. Downward and out
2. Upward and out
3. Upward and inward
4. Downward and inward

Upward and out

In step 5 of the detergent cleaning procedures, wheel wells, flap wells and other heavily soiled areas can be cleaned with ____.


1. MIL-C-81309
2. MIL-PRF-85570
3. MIL-C-16173
4. MIL-C-63460

MIL-PRF-85570

The waterless wipe down alternate method uses which water displacing corrosion preventive compound?


1. MIL-PRF-85570, Type I
2. MIL-PRF-85570, Type V
3. MIL-C-81309, Type II
4. MIL-PRF-85704, Type II

MIL-C-81309, Type II

For limited water supply, apply the cleaner with which of the following?


- Typewriter brush
- Spray gun
- Cleaning sponge
- Paper towel

Cleaning sponge

Ensure that the area within ____ of the solvent cleaning operation is clear and remains clear of all potential ignition sources.


- 20 feet
- 30 feet
- 40 feet
- 50 feet

50 feet

Routine scheduled cleaning should not be performed at temperatures below ____ degrees Fahrenheit.


- 10
- 20
- 30
- 40

40

Which post-cleaning procedures is correct?


1. Ensure all drain holes have water accumulation.
2. Leave covers and masking tape on all pilot tubes.
3. Apply operational preservatives when necessary.
4. Remove tape residue using painting thinner.

Apply operational preservatives when necessary.

According to the lesson, aircraft wash rack cleaning waste shall receive the equivalent of ____ sewage treatment.



- Primary


- Secondary


- Tertiary


- Prolonged

Secondary

Aircraft lubrication shall be accomplished by which of the following?


- All hands
- Qualified personnel
- Aircraft Division
- CDI or supervisor

Qualified personnel

It is important not to use solid film lubricants in areas subject to rotational speeds above ____ rpm, under heavy loads or on roller bearing elements.


- 10
- 50
- 100
- 150

100

How should lubricants be applied to prevent accumulation of dust, dirt and other foreign matter?


1. They should be applied generously.
2. They should be applied sparingly.
3. They should be applied quickly.
4. They should be applied immediately.

They should be applied sparingly.

The day to day application of CPCs to prevent corrosion on operational aircraft is known as ____ preservation.


- Sealing
- Non-operational
- Permanent
- Operational

Operational

Which of the following types of MIL-C-81309, Corrosion Preventive Compound is non-conductive?


1. Type III
2. Type II
3. Type I
4. Type IV

Type III

AMLGUARD is primarily applied by which of the following?


- Brushing
- Wiping
- Dipping
- Aerosol spraying

Aerosol spraying

VV-L-800, Lubricating Oil, General Purpose, Preservative, Water Displacing, should not be used on which of the following?


1. Control panels
2. Fuel cells
3. Aircraft hinges
4. Large caliber weapons

Fuel cells

Which of the following is a thin, relatively dry, semitransparent film through which identification can be read?


1. Grade 1
2. Grade 2
3. Grade 3
4. Grade 4

Grade 4

Which of the following can be used to apply lubricants:


- Cleaning cloth
- Typewriter brush
- Grease gun, lever type
- Paint gun, pressure type

Grease gun, lever type

Which of the following requires approximately 14 cfm of air at 50 psi to siphon solvent or cleaner from a container?


- Spray cleaning gun
- Pneumatic vacuum cleaner
- Portable 15 gallon foam generating cleaning unit
- Universal washer unit

Spray cleaning gun

Which of the following is a water displacing corrosion preventive compound which forms a clear, dry, flexible film?


- MIL-C-81309
- MIL-C-81309, Type II
- MIL-C-85054
- MIL-C-85054, Type II

MIL-C-85054

The prevention and control of corrosion on aircraft is whose responsibility?


1. Command
2. Corrosion control officer
3. Aircraft division
4. Maintenance supervisor

Command

The proper pressure for the air regulator when operating the portable 45 gallon foam generating cleaning unit is between _____ psi.


- 20-60
- 30-70
- 40-80
- 50-90

30-70

Which of following must be operated in the horizontal position?


1. Pneumatic vacuum cleaner
2. Spray cleaning gun
3. Portable 15 gallon foam generating cleaning unit
4. Universal washer unit

Univeral washer unit

Which of the following is the first step in the post-cleaning procedures?


- Remove covers and masking tape
- Apply lubrication
- Remove tape adhesives with MIL-PRF-680, Type II
- Use a probe to clean drain holes

Remove covers and masking tape

Which of the following is used to protect metal aircraft parts and components by preventing corrosive materials from contacting and corroding bare metal surfaces?



1. Corrosion preventive compound


2. Silicone sealing compound


3. Water-resistant compound


4. Lubricating oil compound

Corrosion preventive compound

Highly alkaline cleaning compounds, with a pH greater than ____, are not authorized for Navy aircraft.


- 5
- 10
- 15
- 20

10

Which type of lubricant prevents galvanic corrosion coupling on close tolerance fittings and reduces fretting:


- MIL-G-25013
- MIL-L-46010
- MIL-PRF-23827
- MIL-G-4343


MIL-L-46010

MIL-PRF-85570, Type IV is recommended for cleaning which of the following?


1. Exhaust tracks and gun blast deposits
2. High cabinet style parts washers
3. Fungus and mold
4. Wheel wells and wing butts

Exhaust tracks and gun blast deposits

When performing the post-cleaning procedures, which of the following is used to remove all tape adhesive residues:


- MIL-C-81309, Type I
- MIL-PRF-680, Type II
- MIL-C-16173, Type I
- MIL-L-63460, Type II

MIL-PRF-680, Type II

The preferred method is ____ when fresh water is available for rinsing purpose.



- Low temperature cleaning


- Detergent cleaning


- Solvent cleaning

Detergent cleaning

When applying lubricants through pressure type fittings with a grease gun, clean grease fitting with which of the following and a cleaning cloth before applying lubricant?


1. MIL-C-81309, Type II
2. MIL-C-43616
3. MIL-C-81309, Type I
4. MIL-PRF-680, Class C

MIL-PRF-680, Class C

If your wash rack is a source of hazardous waste, which of the following should you contact to determine corrective action?


1. Base safety
2. Maintenance officer
3. Aircraft division
4. Corrosion control officer

Base safety

Which of the following should be used prior to lubricating any components or parts to remove any foreign matter from joints, fittings, and bearing surfaces?


1. Woven damp rag
2. Non-woven cleaning cloth
3. Pipe cleaner
4. Typewriter brush

Non-woven cleaning cloth

Daily cleaning or wipe down is required on all exposed, unpainted surfaces when deployed within ____ miles or salt water and when flown below 3000 feet over salt water:


- 1
- 2
- 3
- 4

3

Frequent corrosion inspections are essentials to the overall corrosion control program and are the responsibility of which of the following:


- All maintenance personnel
- CDI or supervisor
- Line division
- Aircraft division

All maintenance personnel

Which inspection method is most widely used?


- Visual
- Fluorescent penetrant
- Nondestructive
- 10X magnifying glass

Visual

When using the depth gage, how many times should personnel take depth readings in the affected area?


1. One
2. Two
3. Five
4. Several

Several

When using the optical depth micrometer, which of the following is the correct formula to use when calculating the pit depth?


1. Pit depth = Distance B reading - Distance A Reading
2. Pit depth = Distance A Reading - Distance B Reading
3. Pit depth = Distance B Reading + Distance A Reading
4. Pit depth = Distance A Reading + Distance B Reading

Pit depth = Distance B Reading - Distance A Reading

Which of the following methods of inspection is used only when no other method can accomplish the inspection because the man-hour requirements are high on-aircraft radiography?


1. Ultrasonic
2. Radiographic
3. Penetrant
4. Eddy current

Radiographic

When evaluating corrosion damage, you must first do which of the following?


1. Spray with cleaning solvent
2. Measure using a straight edge
3. Visually look for corrosion
4. Use a 10X magnifying glass

Visually look for corrosion

Magnesium parts are ____ corrosion prone.


- Not
- Minimum
- Somewhat
- Extremely

Extremely

Steel fasteners are subjected to high operational loads and which of the following types of intrusion?


- Moisture
- Paint
- Dust
- Gas

Moisture

Which area probably receives more abuse than any other area on the aircraft?


1. Faying surfaces and crevices
2. Spot-welded assemblies
3. Exhaust impingement areas
4. Wheel wells

Wheel wells

What is the maximum depth that light corrosion is discolored and pitted?


1. One mil (0.001 inch)
2. Ten mil (0.010 inch)
3. Hundred mil (0.100 inch)
4. Thousand mil (1.00 inch)

One mil (0,001 inch)

When evaluating corrosion damage, a straight edge and what type of magnifying glass may be used to assist in determining if an area has previously been reworked?


1. 2X
2. 4X
3. 8X
4. 10X

10X

Which type of hinges are especially vulnerable to corrosion?


- Box
- Ball bearing
- Piano
- Flush

Piano

During scheduled or unscheduled maintenance actions on aviation equipment or components, the area involved as well as those within what distance of the repair or treatment area must be visually inspected for corrosion?


1. 18 inches
2. 24 inches
3. 36 inches
4. 48 inches

36 inches

What does fluorescent penetrant inspection detect?


- Stress corrosion cracking
- Mismatched paint schemes
- Leak detection
- FOD in dark corners

Stress corrosion cracking

Corrosion in faying surfaces, seams, and joints is usually detectable by which of the following?


- Bulging on the skin surface
- Residual solids
- Spotweld fracture
- Corrosive ash

Bulging on the skin surface

Which of the following is essential to the overall corrosion control program?


- Daily cleanings
- Frequent corrosion inspections
- Application of corrosion preventive compound
- Detailed corrosion inspections

Frequent corrosion inspections

What are the categories used for reporting degrees of corrosion: (Select all that apply)


- Moderate
- Heavy
- Medium
- Light
- Severe
- Complex

Moderate, light, severe

A surface showing water breaks is indicative of ____, which will later interfere with conversion coating, sealing, and painting.


- Combustion
- Contamination
- Corrosion
- Erosion

Contamination

Which of the following do not adhere well to bare aluminum, but adhere very well to chemical conversion coating?


1. Latex primers
2. Epoxy primers
3. Oil-based primers
4. Water-based primers

Epoxy primers

MIL-C-81706 has two classes. Which of the following are the two classes of MIL-C-81706?


1. 1 and 2
2. 1a and 2
3. 1 and 3
4. 1a and 3

1a and 3

Which of the following is the most commonly used form of MIL-C-81706?


- Form IV
- Form III
- Form II
- Form I

Form III

You should not store or mix surface treatment materials in containers previously containing what kind of product?


- Wet
- Toxic
- Flammable
- Water-soluble

Flammable

Within how many hours should you prime a treated surface to avoid contamination?


- 1
- 2
- 3
- 4

4

Which of the following parts has critical balance requirements that require you to refer to the appropriate manual for evaluation and repair limits or corrosion, erosion, and abrasion damage?


- Landing gears
- Helicopter rotary blades
- Wings
- Cockpit

Helicopter rotary blades

Which paint removal would you use for areas of several square inches or less?


- Chemicals
- Abrasive mat
- Carbon media blasting
- Plastic media blasting

Abrasive mat

Chromic acid (Form II powder) is a strong oxidizer and may ignite on contact with organic materials and which of the following?


- Reducing agents
- Abrasive mats
- Refinement agents
- Water

Reducing agents

With what must the prepared surface be cleaned if it is allowed to become dirty or is scratched?


1. Finishing sander
2. Wet abrasive mat
3. Flap brush
4. Chemical paint remover

Wet abrasive mat

Failure to remove all the corrosion may allow the corrosion to continue after affected surfaces are ____.


- Refurbished
- Refurnished
- Refinished
- Removed

Refinished

Under which conditions should you apply corrosion preventive compounds?


1. Manpower will not permit the use of the corrosion treatment methods.
2. Costs will not permit the use of the corrosion treatment methods.
3. Operations will not permit the use of the corrosion treatment methods.
4. Operations will only permit the use of the corrosion treatment methods.

Operations will not permit the use of the corrosion treatment methods.

Where should mixing of a chemical prepaint treatment be done, so as to avoid breathing toxic vapors?


- An enclosed space with a fan
- A well ventilated area
- The berthing compartment
- An enclosed space

A well ventilated area

What should you use to prepare the surface of water sensitive areas:


- Approved cleaning solvent
- Chemical paint remover
- Water
- Brillo pad

Approved cleaning solvent

Paint removal by scuff sanding must not go beyond the primer coat, since complete removal of the paint can damage fibers in the surface layers of which of the following?


- Aluminum materials
- Composite materials
- Magnesium materials
- Paint systems

Composite materials

Which of the following factors may require more drying time for chemical conversion coatings?


1. Low temperature
2. Low humidity
3. High pressure
4. High temperature

Low temperature

Chemical prepaint treatments are also known as which of the following?


- Composite films
- Post treatments
- Chemical films
- Electrochemical conversion coatings

Chemical films

Due to the irregularities in composite surfaces, complete removal of the paint can damage which of the following in the surface layers?


1. Laminate
2. Fabric
3. Fibers
4. Metal

Fibers

Which of the following generally consists of one componenet which cures by reacting with moisture in the air?


1. Adhesive promoters
2. Sealing tapes
3. Silicone sealing compounds
4. Polyurethane sealing compounds

Silicone sealing compoungs

The adhesive backing is only required to hold the sealing tape in place until an access panel is re(installed).


- True
- False

True

The length of time that a mixed sealing compound remains usable is known as the dash number and is always identified by which number in a sealant designation?


1. First
2. Second
3. Fifth
4. Last

Last

For ambient temperature thaw, place the PMF cartridge in a vertical position and let it stand at 70-80 degrees Fahrenheit for how long?


1. 10 minutes
2. 20 minutes
3. 30 minutes
4. 1 hour

30 minutes

When using the pneumatic sealant gun, the nozzle tip must be pointed into the seam and maintained at what degree angle to the line of travel?


1. 15 degree
2. 30 degree
3. 45 degree
4. 60 degree

45 degree

Which nozzle best represents the nozzle with the spring-loaded tip?


- Countersink nozzles
- Rivet nozzles

Rivet nozzles

When using the injection gun, which nozzle would you use for hard to reach areas?


- Rivet nozzles
- Extension nozzles
- Countersink nozzles

Extension nozzles

Which picture best represents the semkit that stores the catalyst material within the injection rod to separate it from the base compound prior to use?


- Injection style
- Barrier style

Injection style

When spraying over seams whose configuration is less than 14 inches apart, which of the following is required?


1. Spray sealant lightly in a horizontal pattern
2. Minimize overspray to adjacent areas
3. Spray sealant in a solid, continuous pattern
4. Spray sealant in a circular, speckled pattern

Spray sealant in a solid, continuous pattern

Thick sealants may be applied with which of the following?


- Caulking gun
- Spray gun
- Non-metallic spatula
- Metallic spreader

Non-metallic spatula

Apply a thin coat of the adhesion promoter to the solvent cleaned surface with a clean cloth and allow the surface to dry for approximately how long?


- 10 minutes
- 20 minutes
- 30 minutes
- 40 minutes

30 minutes

After cleaning, it is important to prime all surfaces with which of the following primers?


- MIL-P-23377
- MIL-P-8802
- MIL-S-83430
- MIL-S-8784

MIL-P-23377

Do not use AMS 3267 sealants in ____ temperature areas or for permanent structural installations.


- High
- Low

High

Which of the following statements is true?


1. All sealants are toxic
2. No RTV sealant, which produces acetic acid, shall be used on aircraft
3. If RTV sealants are required by the structural repair manual, then use MIL-A-46106, which emits acetic acid
4. MIL-PRF-81733 shall be used on the insides of integral fuel tanks

No RTV sealant, which produces acetic acid, shall be used on aircraft.

For corners on aircraft and panels, cut the ends of tape at what type of angle?


- 30 degree angle
- 90 degree angle
- Do not cut the end of the tape
- 180 degree angle

30 degree angle

Running fingers back and forth on the sealant to press the tape against the aircraft structure and panel surface will activate the adhesive.


- True
- False

True

Which types of seals are used around access doors, removable panels, and inspection plates?


- Removable
- Permanent

Removable

Joint areas that cold hold water shall be filled with which of the following?


1. MIL-S-83430
2. MIL-PRF-81732
3. MIL-PRF-81733
4. MIL-S-81733

MIL-PRF-81733

Which of the following seals is the most commonly found on aircraft?


- Injection
- Faying surface
- Fillet
- Fastener

Fillet

If corrosion damage is so extensive that structural repair is necessary, all faying surfaces between patches and skins shall be painted with three coats of epoxy primer, MIL-P-23377.


- True
- False

False

A sealant shall not be used until update testing has been performed, if it has exceeded which of the following?


1. Original shelf life
2. Extended shelf life
3. Shortened shelf life
4. Revised shelf life

Original shelf life

An increase of how much temperature above 75 degree Fahrenheit is necessary to cut the application time by approximately half?


- 8 degree
- 18 degree
- 28 degree
- 38 degree

18 degree

Which type of brush should you use to clean around bolts, rivets, or other hard to reach areas?


- Soft bristle
- Stiff bristle
- Long bristle
- Short bristle

Stiff bristle

For how much of its original shelf life can a batch of sealant be extended if it achieves approximately the same hardness as sealant from kits that are not over aged?


- One-eighth
- One-quarter
- One-third
- One-half

One-half

Which of the following is an example of a fairing or smoothing tool for working sealants and adhesives into seams?


- Fillet knife
- Spray gun
- Spatula
- Caulk gun

Spatula

How long may it take to achieve a full cure for sealing compounds?


1. 7 minutes
2. 17 minutes
3. 7 days
4. 17 days

7 days

The application life of a sealant is the length of time that a mixed sealing compound remains usable at 75 degree Fahrenheit and ___ relative humidity.


- 20%
- 30%
- 40%
- 50%

50%

RTV silicone adhesive/sealants conforming to MIL-A-46106 emit acetic acid and, therefore are ____.


- Combustible
- Caustic
- Corrosive
- Basic

Corrosive

Which style of semkit holds proportioned amounts of the two components separated by an aluminum barrier?


- Injection style
- Infusion style
- Carrier style
- Barrier style

Barrier style

Which kind of sealant smoothing tools may be manufactured as needed to fit a specific situation?


- Carbon fiber
- Wooden
- Plastic
- Metal

Plastic

Which of the following generally consists of one component, which cures by reacting with moisture in the air?


1. MIL-S-81733
2. MIL-S-38249
3. MIL-S-8802
4. MIL-A-46146

MIL-A-46146

When applying sealants, what should you not allow to happen to the solvent, because it will allow some or all of the oil and dirt to redeposit, making it impossible to be removed with a dry cloth?


- Spill
- Evaporate
- Mix
- Soak

Evaporate

What is the primary purpose of sealants?


1. To prevent moisture
2. To hide cracks for cosmetic reasons
3. To prevent painting and touch-up
4. To prevent the intrusion of moisture

To prevent the intrusion of moisture

Which of the following sealants is non-toxic?


- MIL-PRF-81733
- MIL-T-81722, Type I
- RTV sealant
- ePTFE sealing tapes

ePTFE sealing tapes

Sealants are used on battery compartments and relief tanks for which of the following reasons?


1. Fuel resistance
2. Aerodynamic resistance
3. Pressure resistance
4. Acid resistance

Acid resistance

What should you do with the sealant kit if the working time is not suitable for the intended purpose?


1. Dispose of the kit
2. Add water to the kit so it doesn't dry out
3. Return the kit to its original shelf
4. Test the kit for cure time

Dispose the kit

Why should care be taken when useing rivet nozzles?


1. To permit sealant material to fill seams
2. To prevent sealant material from filling seams
3. To prevent sealant material from filling fastener holes
4. To permit sealant material to fill fastener holes

To prevent sealant material from filling fastener holes

Paint materials, excluding primers and solvents, are toxic and flammable.


- True
- False

False

If paint materials or solvents contact teh eyes, what is the first thing you should do?


1. Wash the affected area with soap and water
2. Rinse with fresh water for 15 minutes
3. See medical attention immediately
4. Cover eyes with wet cloth

Rinse with fresh water for 15 minutes

Extreme storage temperatures will do what to the effective shelf life of paint materials?


- Lengthen
- Reduce
- Increase
- Extend

Reduce

If during specimen testing the paint meaterial is found to be homogenous, what should you do?


- Further test it
- Throw it away
- Retain it
- Discard it

Retain it

What is an operational reason for painting?


- Identification markings
- To reduce aircraft weight
- For cosmetic reasons
- To improve paint adhesion

Identification markings

VOC contenet is reported as grams of solvent per liter of paint or G/L. Currently the national maximum permissible VOC content is ____ for aircraft primers.


- 350 G/L
- 450 G/L
- 250 G/L
- 150 G/L

350 G/L

The second digit in the color fandeck system describes which of the following?


1. Color value
2. Color family
3. Gloss value
4. Hue

Color family

Which of the following is the most efficent and inexpensive for touch-up purposes (painting)?


1. Caulk gun
2. Spray gun
3. Roller

Roller

To which manual would you refer a sailor for touch-up procedures of avionics equipment?


1. NAVAIR 01-1A-509
2. NAVAIR 17-1-125
3. NAVAIR 16-1-540

NAVAIR 16-1-540

What is an operational reason for painting?


- Identification markings
- To reduce aircraft weight
- For cosmetic reasons
- To improve paint adhesion

Identification markings

The second digit in the color fandeck system describes which of the following?


1. Color value
2. Color family
3. Gloss value
4. Hue

Color family

Which of the following is the most efficent and inexpensive for touch-up purposes (painting)?


1. Caulk gun
2. Spray gun
3. Roller

Roller

To which manual would you refer a sailor for touch-up procedures of avionics equipment?


1. NAVAIR 01-1A-509
2. NAVAIR 17-1-125
3. NAVAIR 16-1-540

NAVAIR 16-1-540

HVLP spray equipement are recommended since they have transfer efficeincies of what percent or better?


- 45%
- 55%
- 65%
- 75%

65%

As alternatives for touch-up painting, brushes and rollers should be used how many times?


- 1
- 2
- 3
- Several

1

About how much fluid does the applicator for the touch-up pen contain?


- 10 ml
- 20 ml
- 30 ml
- 40 ml

10 ml

After mixing the material, what shou you do next?


1. Immediately touch up the area
2. Use a pen to depress the spring valve
3. Remove the brush cap and press the applicator against a scrap surface
4. Store the material for 8 hours

Remove the brush cap and press the applicator against a scrap surface

Which of the following can be obtained by measuring the time required for the material to flow from a cup with a specified volume through a specified orifice size in the bottom of the cup?


- Velocity
- Veracity
- Viscosity
- Vanity

Viscosity

Wet film thickness is obtained by placing the gage on wet film at which of the following angle?


- 30 degree
- 60 degree
- 90 degree
- 120 degree

90 degree

Rags and other cleaning materials saturated with waste solvent shall be deposited in a suitable container immediately after use because they are potentially ____.


- Biological hazard
- Pollutant
- Fire hazard
- Chemical hazard

Fire hazard

Which of the following is correct about cleaning paint spray guns?


1. Immerse the entire gun into the cleaning solvent
2. Disassemble the paint spray gun before cleaning
3. Do not cover the container when soaking
4. The air nozzle must not be soaked

Disassemble the paint spray gun before cleaning

Which statement is correct concerning surface preparation?


1. Aged paint does not require scuff sanding to ensure paint adhesion.
2. The effectiveness and adherence of a paint finish depends on careful preparation of the paint
3. Never feather the edge of an area that has been chemically stripped of paint
4. After scuff sanding, remove residue from sanded or feathered surfaces by using a cotton cheese cloth dampened with thinner

After scuff sanding, remove residue from sander or feathered surfaces by using a cotton cheese cloth dampened with thinner.

If the chemically treated metal has been allowed to accumulate oil, grease, fingerprints or other contaminants, wipe just prior to painting with which of the following?


1. Cloth soaked with isopropyl alcohol
2. Cheesecloth soaked with chemical conversion coating
3. Cheesecloth soaked with thinner
4. Dry cheesecloth

Cheesecloth soaked with thinner

Which method of painting is most convenient for corners or other hard to reach areas?


- Roller
- Spray gun
- Brush

Brush

After washing piano hinges and nodes, what should you apply to protect these parts?


1. MIL-PRF-81733
2. Water
3. MIL-C-16173
4. TT-I-735

MIL-C-16173

Which type of seal should be applied to exterior seams?


- Dynamic
- Static
- Fillet
- Folded

Fillet

Slip fit parts shall be assembled with mating surfaces. With which kind of surfaces shall press fit parts be installed?


- Edging surfaces
- Faying surfaces
- Overlapping surfaces
- Mating surfaces

Faying surfaces

Which of the following is a VOC compliant (340 G/L maximum) flexible polyurethane primer with corrosion inhibitors designed for use wherever high flexibility is required?


- TT-P-2756
- TT-P-2760
- MIL-P-23377

TT-P-2760

Which of the following is an acrylic lacquer coating which can be used for application of temporary markings/MODEX where environmental regulations permit?


- MIL-PRF-81352 Type I
- MIL-PRF-85285
- MIL-PRF-22750

MIL-PRF-80352 Type I

Which of these acts as an anti-slip coating?


- P/N 8-B-6
- TT-P-28
- A-A-59166

A-A-59166

Which of the following is ture of using paint equipment?


1. Clean the equipment every 4 hours during operation
2. Any cleaning solvent is acceptable for use
3. Catalyst materials enhance functionality
4. Do not allow water to remain in the equipment

Do not allow water to remain in the equipment

How should unevenly etched faying surface joints or fasteners and sharply protruding objects or corners be scuff sanded?


- In an aggressive manner
- Using an orbital sander
- By hand
- Using a belt sander

By hand

In general, store paint materials between ____ and 100 degrees Fahrenheit.


- 20
- 30
- 40
- 50

40

Electrostatic painting is useful for painting large areas and produces ___ overspray with ____ transfer efficiency.


- High, low
- High, high
- Little, low
- Little, high

Little, high

The epoxy paint system consists of ____ and a compatible topcoat.


- Conversion coating
- Primer
- Camouflage
- Lacquer

Primer

Which of these is true concerning surface preparation?


1. Anyone is qualified to prepare a surface for painting.
2. Surface preparation is not an essential part of the painting process.
3. abrasion of substrate materials during surface preparation can damage structural integrity.
4. Priming a surface is the main ingredient during surface preparation.

Abrasion of substrate materials during surface preparation can damage structural integrity

The primary purpose of any paint system is the protection against which of the following and other forms of deterioration?


- Excessive sunlight
- Corrosion
- Cosmetic appearance
- Paint deterioration

Corrosion

Paint equipment shall be thoroughly cleaned immediately after use or at least every how many hours?


- 1
- 2
- 3
- 4

2

MIL-PRF-81352, Type I, acrylic lacquer coating can be used for applicaiton of-on which of the following where environmental regulations permit?


- Temporary markings
- Magnesium surfaces
- Landing gear
- Rotor blades

Temporary markings

All aircraft shall be ____ during all painting procedures in order to guard against the danger of fire from static electricity.


- Sheltered
- Grounded
- Pre-washed
- Running

Grounded

Which of following would be considered an operational use for painting?


1. To improve paint adhesion
2. To decrease aircraft weight
3. To reduce aerodynamic efficiency
4. For camouflage

For camouflage

Brushes and rollers are ____ for touch-up painting.


- Alternatives
- Requirements
- Mandated
- Necessities

Alternatives

If during a test of paint material the material dries properly, the shelf life may be extended for how long?


- 1 month
- 3 months
- 4 months
- 6 months

6 months

What is the health hazard while breathing the vapors from organic solvent?


1. Acceptable with adequate ventilation
2. Allowable with caution
3 Dangerous
4. Not a health hazard

Dangerous

When should you overcoat the entire connection, including all bare areas on the metal surface with MIL-PRF-81733 sealant?


1. You should never coat the connection
2. While the grounding or bonding connection is being made
3. Before the grounding or bonding connection has been made
4. After the grounding or bonding connection has been made

After the grounding or bonding connection has been made

When corrosion occurs, what else is lost in addition to EMI protection?


- The conductive path
- The corrosive potential
- Paint removal protection
- Conduit paint protection

The conductive path

If replacement seals are not available or do not exist, with what should you spray the contacting surfaces?


1. TT-I-375
2. MIL-PRF-680
3. MIL-C-81309
4. MIL-C-85054

MIL-C-81309

Which of the following should you NOT do to natural and synthetic rubber?


- Paint
- Wet
- Wash
- Wipe

Paint

Which person is only authorized to handle depleted uranium?


- Duty chief
- Anyone
- Licensee
- Shop supervisor

Licensee

Which of the following is the recommended solution for neutralizing potassium hydroxide from nickel-cadmium batteries?


- 3%
- 10%
- 30%
- 100%

3%

How much boric acid powder should you add to one pint of fresh water to make the recommended amount of boric acid neutralizing solution?


- Three ounces
- Two ounces
- One ounce
- One-half ounce

One-half ounce

In which type of container should you place contaminated items for disposal to prevent the contamination of cother areas?


1. Hand squeeze pump
2. Leakproof container
3. Trash can
4. 500 mil polyethylene wash bottle

Leakproof container

With what should springs, which are so tightly coiled that the areas cannot be plated or painted between the coils, be coated?


- Chemical conversion coating
- Degreasing solvent
- Isopropyl alcohol
- Water displacing corrosion preventive compound

Chemical conversion coating

What should you do to end fittings after installation on the aircraft or equipment?


- Wash
- Paint
- Treat
- Dispose of

Paint

What should you not use on transfer systems and on the surfaces of missiles using liquid propellant?


- Degreasing solvent
- Water
- Corrosion preventive compound
- Isopropyl alcohol

Degreasing solvent

Which of the following tools should be used to remove deteriorated plating and corrosion on base metal (steel)?


- Hammer
- Sander
- Abrasive cloth
- Flap brush

Abrasive cloth

Which type of corrosion often occurs because the type of sleeve or fitting chosen is not electrochemically compatible with the tubing?


1. Pitting
2. Exfoliation corrosion
3. Galvanic corrosion
4. Crevice corrosion

Galvanic corrosion

For how long must you allow corrosion preventive compound to dry before applying MIL-C-16173, Grade 4, or MIL-C-85054 over the same area?


- 10 minutes
- 20 minutes
- 1 hour
- 2 hours

1 hour

To prevent malfunctions caused by EMI, what must be either built into the avionic device or added to access panels and doors?


1. Electrically conductive shielding
2. Lead shielding
3. Electrically shielded coating
4. Corrosion preventive compound

Electrically conductive shield

Which method should be used for applying corrosion preventive compound to interior surfaces of tubing closed by welded end plugs or components?


1. Fill and drain method
2. Drain and fill method
3. Drain method
4. Fill method

Fill and drain method

How often should interior and exterior relief tube areas be inspected and cleaned?


1. Quarterly
2. Weekly
3. After each flight
4. Before each flight

After each flight

Which compound is used to prevent corrosion on pin and/or pin receptacle end of connectors?


1. AMS-M-317
2. MIL-PRF-81733
3. MIL-C-81706
4. MIL-C-81309

MIL-C-81309

All rivets shall be installed wet with MIL-PRF-81733 sealant, except those located where?


1. At the mating surface
2. In fuel contact area
3. at the faying surface
4. In high temperature areas

In fuel contact area

Which of the following best represents the mixture ratio of isopropyl alcohol and distilled water used to clean battery compartments?


1. 70% Alcohol, 30% Water
2. 50% Alcohol, 50% Water
3. 30% Alcohol, 70% Water
4. 10% Alcohol, 90% Water

70% Alcohol, 30% Water

All removable structures shall be installed at the faying surfaces with which type of sealant?


1. Class A
2. Class B
3. Class C
4. Class D

Class B

With respect to depleted uranium counterweights, if corrosion occurs, what should you apply to prevent further corrosion?


1. AMLGUARD
2. Isopropyl alcohol
3. Hydrochloric acid
4. Grease

AMLGUARD

Where is the source for water intrusion found on cases and covers?


1. Base
2. Seam
3. Lead-in attachment points
4. Latch

Lead-in attachment points

If the surface of a steel cable is corroded, how should you relieve cable tension and force the cable open to inspect it?


1. Reverse twisting
2. Crimping
3. Reverse crimping
4. Twisting

Reverse twisting

As a general rule, grease shall not be applied to rubber parts, but some parts require a grease coating. Which of the following is one of those parts?


1. O rings
2. Weather-stripping
3. Shock mounts
4. Aircraft tires

O rings

With how many coats of epoxy primer should electrical conduit (exterior) and junction boxes (interior and exterior) be coated to electrically insulated them?


1. One
2. Two
3. Three
4. Four

Two

What should you not do to depleted uranium under any circumstances?


1. Sand
2. Wash
3. Wipe
4. Clean

Sand

All permanent structures shall be installed with MIL-PRF-81733 sealant at which of the following surfaces?


1. Faying
2. Primary
3. Inner
4. Outer

Faying

What should you always use on bare cadmium plating to prevent corrosion?


1. Wipe solvent (AMS 3166)
2. Hydrochloric acid
3. Degreasing solvent (MIL-PRF-680, Type II)
4. A paint system

A paint system

Whenever possible, all salvageable components of the aircraft shall be treated how?


- In order from most expensive to least expensive
- In priority order
- Simultaneously
- According to NAVAIR Table 9-1

Simultaneously

Who directs the emergency reclamation team to perform salvage operations?


- Maintenance control
- Corrosion control officer
- Assistant aircraft maintenance officer
- Corrosion control team leader

Maintenance control

What is the final step before returning the equipment to serviceable status?


1. Send the equipment to the intermediate maintenance activity
2. Certify the equipment operationally ready
3. Preserve the aircraft with corrosion preventive compound
4. Perform one final fresh water rinse

Certify the equipment operationally ready

Which of the following is a true statement when carbon dioxide has been used as a fire extinguishing agent in a dry region with low temperature?


1. Apply water displacing CPC (MIL-C-81309, Type III)
2. Dry with cloths, paper towels, or air pressure not greater than 10 psi
3. Clean surfaces with a solution of one part aircraft cleaning compound, (MIL-PRF-85570, Type II) in nine parts of water
4. Ventilation is required

Ventilation is required

To remove residues with fresh water solutions of AFFF, which step should you not perform?


1. Apply water displacing CPC (MIL-C-81309, Type III)
2. Flush affected areas with fresh, clean water while draining
3. Mix a solution of one pint of AFFF fire extinguishing agent (MIL-F-24385) in 10 gallons of fresh water
3. Enter affected areas in the appropriate section if the aircraft logbook

Mix a solution of one pint of AFFF fire extinguishing agent (MIL-F-24385) in 10 gallons of fresh water

Which of the following is the primary concern for removing volcanic ash?


1. Ash will discolor the aircraft causing a camouflage disaster
2. The extreme abrasiveness of the ash
3. Ash is the primary cause of galvanic corrosion
4. Ash is extremely corrosive

The extreme abrasiveness of the ash

The final emergency cleaning procedure for the cockpit area is which of the following?


1. Apply water displacing CPC (MIL-C-81309, Type II)
2. Clean ejection seats
3. Drain the area
4. Dry equipment that has been cleaned with air pressure less than 10 psi

Apply water displacing CPC (MIL-C-81309, Type II)

What is the first thing a sailor do when an ejection seat needs cleaning?


- Apply MIL-C-81309, Type II
- Disarm
- Flush with fresh water

Disarm

To which manual would a Navy sailor refer for information concerning the cleaning procedures of avionics and electrical equipment?


- T.O. 1-1689
- NAVAIR 16-1-540
- NAVAIR 01-1A-509

NAVAIR 16-1-540

Aircraft construction utilizing graphite fiber composite materials and metal structure or substructure creates a high potential for establishing which of the following?


- Galvanic corrosion cells
- Intergranular corrosion cells
- Pitting corrosion cells
- Stress corrosion cells

Galvanic corrosion cells

For antennas, step 2 is to brush or spray a solution of one part aircraft cleaning compound (MIL-PRF-85570, Type II) in ____ water onto the affected area.


- 7 parts
- 8 parts
- 9 parts
- 10 parts

9 parts

Turbine engines which are contaminated with small amounts of sea water entering the intake shall be cleaned using which of the following?


1. Solvent cleaning compound, A-A-59281
2. Dry cleaning solvent, ASTM D235
3. Engine gas path cleaner, MIL-PRF-85704
4. Degreasing solvent, MIL-PRF-680

Engine gas path cleaner, MIL-PRF-85704

If an angine has ingested Purple K Powder, what is the first step you should take?


- With the power on, vacuum
- With the engine on, rinse with fresh water
- With the engine off, rinse with fresh water
- With the power off, vacuum

With the power off, vacuum

Helicopter transmissions, rotor heads, and rotor hub cases are often constructed of which of he following?


- Magnesium
- Aluminum
- Cadmium
- Boron

Magnesium

Some rotor blades have areas commonly known as ____ or blade boxes with very small drain holes.


- Pouches
- Nooks
- Sheaths
- Pockets

Pockets

Which of following best represents what to do before beginning cleaning procedures for armaments?


- Wipe dry
- Ground
- Apply cleaning compound spot cleaner

Ground

If there are residues left from the use of protein foam (MIL-F-24385), what shall you do first?


1. Dry area with air pressure no greater than 10 psi
2. Immediately spray MIL-PRF-85570, Type II
3. Brush on CPC (MIL-C-81309, Type II)
4. Rinse the area with fresh water

Rinse the area with fresh water

If fresh water is not available for general cleaning, it is preferred you do which of the following?


1. Brush the affected area
2. Use air pressure to dislodge the contaminants
3. Vacuum the area clean
4. Spray the affected area with MIL-C-81309, Type II

Spray the affected area with MIL-C-81309, Type II

Which of these is a true statement concerning priority removal?


1. Component priority depends on maintenance schedule
2. Priority removal shall always be oriented toward salvageable equipment
3. Personnel available will determine priorities
4. Equipment known to contain magnesium shall not be given high priority

Priority removal shall always be oriented toward salvageable equipment

Which of the following is the first step for cleaning ejection seats?


1. Disarm the ejection seat
2. Apply corrosion preventive compound
3. Document cleaning procedure

Disarm the ejection seat

Under emergency conditions, who is responsible for minimizing damage?


1. All hands
2. Corrosion Control Officer
3. Emergency Reclamation Team
4. Maintenance Officer

All hands

When cleaning photographic equipment, first do which of the following?


1. Use a cleaning cloth to wipe away residue
2. Shelter the equipment from sun rays
3. Apply CPC (MIL-C-81309, Type III)
4. Rinse with fresh water

Rinse with fresh water

Before starting emergency treatment, it is imperative that which of the following supervise purging or inerting procedures and certify that the aircraft is fire and explosion safe?


1. Qualified Ordnance Personal (QOP)
2. Hazmat Officer (HO)
3. Chemical Authority (CA)
4. Gas Free Engineer (GFE)

Gas Free Engineer (GFE)

After rinsing a rotor blade with fresh water, wash the affected area with a solution of one part aircraft cleaning compound in how many parts fresh water?


1. Seven
2. Eight
3. Nine
4. Ten

Nine

Components that are removed from the aircraft are tagged for identification purposes. What tagging components, make sure to indicate which of the following?


1. Preservation method
2. Cause of the accident
3. Date and time
4. Fire extinguishing method

Preservation method

Rotor heads are often constructed of which of the following and require immediate decontamination and preservation?


1. Cadmium
2. Boron
3. Aluminum
4. Magnesium

Magnesium

Waht is the main purpose of emergency preparation?


1. Provide immediate medical assistance
2. Order new aircraft parts
3. Fight the flight deck fire
4. Prevent further damage

Prevent further damage