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18 Cards in this Set

  • Front
  • Back
critical to quality
attributes most important to the customer
defect
failing to deliver what the customer wants
process capability
what you process can deliver
variation
what customer sees and feels
stable operations
ensuring consistent, predictable processes to improve what the customer sees and feels
design for six sigma
designing to meet customer needs and process capability
total quality management
managing the entire organization so that it excels on all dimensions of products and services that are important to the customer
two fundamental operational goals
1. Careful design of the product or service

2. Ensuring that the organization's systems can consistently produce the design
design quality
inherent value of the produce in the marketplace
conformance quality
degree to which the product or service design specifications are met
quality at the source
the person who does the work takes responsibility for making sure it meets specifications
six dimensions of design quality
performance: primary product/service characteristics

features: added touches, bells, and whistles

reliability/durability: consistency of performance over time

serviceability: ease of repair

aesthetics: sensory characteristics

perceived quality: past performance and reputation
Four costs of quality
appraisal cost
prevention cost
internal failure cost
external failure cost
three basic cost assumptions
failures are caused
prevention is cheaper
performance can be measured
Six Sigma Quality
philosophy and methods used to eliminate defects

seeks to reduce variation in the processes and continual improvement in all aspects of operations

one metric is defects per million opportunities
six sigma methedology
Define: identify customers (and their priorities), a project, and critical to customer characteristics

Measure: determine how to measure the process and identify key internal processes

Analyze: determine most likely causes of defects and understand why key defects are generated

Improve: identify means to remove causes of defects, confirm the key variables, identify the maximum acceptance ranges, and modify process to stay w/in acceptable range

Control: determine how to maintain improvements and put tools in place to track key variables
seven analytical tools for six sigma
1. flow charts
2. run charts
3. Pareto charts
4. checksheets
5. cause-and-effect diagrams
6. opportunity flow diagrams
7. control charts
Four Six Sigma Roles and Responsibilities
1. Executive leaders must champion the process of improvement

2. Corporation-wide training in Six Sigma concepts and tools

3. Setting stretch objectives for improvement

4. Continuous reinforcement and rewards