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91 Cards in this Set

  • Front
  • Back

What is the purpose of risk based inspection

To provide users with the basic elements for developing implementing and maintaining a risk based inspection program

What industry does API 580 specifically target

The hydrocarbon and chemical process industry

The implementing of RBI program provides what

And overall reduction in risk or an acceptance/understanding of current risk

The outcome from an RBI application should be the linkage of

Risk with appropriate inspection, process control or other risk mitigation activities to manage the risk

The primary target for this RP is

Inspection and engineering person now who are responsible for the mechanical integrity and operating of equipment

Equipment not covered in this program include

Instrument in control systems, electrical systems, structural systems, machinery components

What is absolute risk

An ideal an accurate description and quantification of risk

What is absolute risk

A level of risk that is acceptable to the Owner/user

Qualitative approach inputs are often given in

Data ranges instead of discrete values

Potential hazards identified in a PHA will often affect what side of the risk equation

The POF

What system can significantly reduce risk levels in a process plant

PSM. process safety management

Hazards associated with the potential equipment failure due to in-service degradation are identified in the

PHA process hazard analysis

What can validate the study of an effective PSM

1 Extensive data on the equipment


2 the process required in the RBI analysis


3 output from a PHA


4 incident investigation reports

A RBI program can improve the mechanical integrity aspect of what program

PSM program.

The Results from an RBI assessment can significantly enhance the overall value of a

PHA

A PSM Program includes a well-structured and effective

Pressure equipment inspection program

What may include mehtodologies to assess the effectiveness of the management systems in maintaing mechanical integrity

RBI

What programs can provide imput to the probability analysis prtion of an RBI program


Equipment Reliability Programs

Reliability records can be used to

Develop equipment failure probabilities and leak frequencies

RCM (reliability centered maintenace) when linked with RBI will result in an integrated program to

reduce downtime in an operating unit.

A RBI system will improve the focus of

the inspection Plan, resulting in a strengthened PSM program

What program can typically focus on teh reliability aspects of equipment other than pressue equipment that do not peraiin to loss of containment( tray damage, valve reliability

RCM Program

RBI can be an acceptable method for establishing inspection plan and setting inspection due dates if

If juisdicional code does not have some prescrptive time-based rules on intervals that preclude the user form gaining benifits from RBI

The effiecency and effectiveness of conducting a RBI assessment starts with


alligning priorities


screening risks


and Identifying boundaries

the conclusion fo the Planning portion o the development of the RBI program should include


1) establish the objectives of the risk analysis


2) identify the physical boundaries


3) identify the operation boundaries


4) develop screening questions

It may be necessary to revise the objectives, boundaries, screening questions based upon what

the avaiability and quality of the data and information

By undertanding risk what program may be designed that optimizes the use of inspection and plant maintenance resources

an inspection program

What is usually not the primary objective of an RBI assessment

Reducing Inspection Cost

RBI provides a systematic method to guide a user in

Selection of equipment,


Frequency, scope and extent of inspection activities

Who is responsible for assessing the effectiveness of pass inspections for an RBI study

Inspector or inspection specialist and materials corrosion specialists

In general and RBI program will be managed by

Plant inspectors or engineers

Who is responsible for follow up to a sure that the appropriate Bruce mitigation actions have been implemented

Team leader

Who is responsible for follow up to a sure that the appropriate Bruce mitigation actions have been implemented

Team leader

Who is typically responsible for defining data required from other team members

RBI analyst

Who is responsible for the formation of the team and verifying that the team members have the necessary skill experience and knowledge

Team leader

Who should integrate the inputs outputs organizational structure communications ETc of the assessment team

Team leader

Who should be a full-time team member and should preferably be a stakeholder in the facility equipment being analyzed

Team leader but may be anyone of the team members

Who should be a full-time team member and should preferably be a stakeholder in the facility equipment being analyzed

Team leader but may be anyone of the team members

An individual group or organization that may affect be affected by our perceive itself to be affected by the risk is a

Stakeholder

Who should be a full-time team member and should preferably be a stakeholder in the facility equipment being analyzed

Team leader but may be anyone of the team members

An individual group or organization that may affect be affected by our perceive itself to be affected by the risk is a

Stakeholder

Who is responsible for the mechanical integrity and operability of equipment covered by API 580

Inspection in engineering personnel

Who is the target audience for RBI

Inspection and engineering personnel

Users of API 580 or reminded that notebook or manual is a substitute for thought judgment of a responsible qualified

Inspector or engineer

Who is knowledgeable and experienced in the specific chemistries corrosion degradation mechanisms Matero selection corrosion mitigation methods corrosion monitoring techniques and their impact on pressure equipment

Corrosion specialist

Who is knowledgeable and experienced in the specific chemistries corrosion degradation mechanisms Matero selection corrosion mitigation methods corrosion monitoring techniques and their impact on pressure equipment

Corrosion specialist

Who should provide predictions of the current condition on equipment when data is unavailable

Inspector or inspection specialist in conjunction with the corrosion specialist

Who is generally responsible for gathering data on the condition and history of equipment and the RBI study. This condition data should include the new design condition and current condition

Inspector our inspection specialist

Who is responsible for implementing the rectum and did inspection plan to ride from the RBI assessment

Inspector or inspection specialist

Who is typically responsible for quality control of data output and manually calculating the measures of risk if a computer program is used

RBI analyst

Who is responsible for assuring that appropriate personnel are utilize to provide data and assumptions

Team leader

Who is responsible for sharing that a perfect quality inn validity checks are employed on data gathering and on the data analyst

Team leader

Who is responsible for providing data on cost of the facility equipment being analyzed and the financial impact of having pieces of equipment on the facility shut down

Financial/business personnel

Who should recommend methods for mitigating the financial cost of failure

Financial/business personnel

Who is typically responsible for inputting/transferring data into the computer program if one is used

RBI analyst

Who is typically responsible for verifying through quality checks the soundness of the data assumptions

RBI analyst

A QRA is generally performed by experienced

Risk analyst

Who is typically responsible for defining accuracy levels for the data

RBI analyst

Who should provide recommendations on methods of mitigation of the probability of failure such as change in methodology addition of inhibitors, addition of coatings/linings

Corrosion specialist

Who is responsible for verifying that the facility/equipment is being operated within parameters set out in the process operating windows

Operations personnel

Who is responsible for providing data on environmental and safety systems and regulations and it's also responsible for assessing/recommending ways to mitigate consequence of failure

Environmental and safety personnel

Who is responsible for providing data on environmental and safety systems and regulations and it's also responsible for assessing/recommending ways to mitigate consequence of failure

Environmental and safety personnel

Who is responsible for sharing that the study is conducted properly

Team leader

Who should evaluate/recommend methods of risk mitigation through changes in process conditions

Process specialist

Who is responsible for describing the compositions and variability of all process fluids/gases as well as their potential toxticity and flammability

Process specialist

Who is responsible for documenting variables in the process conditions due to normal occurrences and abnormal occurrences

Process specialist

The accuracy of the results from a qualitative Analysis is dependent on the background and expertise of the

Analyst and team members

The result and objectives of qualitative risk analyst are dependent on the background and expertise of the

Analyst

Should be resourced to the team conducting a cost/benefit Analysis if it is deemed necessary

RBI analyst

Who is typically responsible for displaying the results in an understandable way and preparing appropriate reports on the RBI analysis

RBI analyst

Who is responsible for verifying that the equipment repairs/replacement additions have been included in the equipment condition data supplied by the equipment inspector

Operations personnel

Who is responsible for assuring that the assumptions made or logical and documented

Team leader

Who is responsible for implementing recommendations that pertain to process our equipment modifications and monitoring

Operations and maintenance personnel

Who is responsible for providing the resources and follow up systems to implement the risk mitigation decisions

Management

Who is typically responsible for assuming all the data and carrying out RBI analysis

RBI analyst

Who provides sponsorship and resources (personnel and funding) for RBI assessment

Management

Who is responsible for making decisions on risk management, establishing risk acceptance criteria and/or providing the framework/mechanisms for others to make these decisions based on results of the RBI assessment

Management

Who should consider the nature of the hazards present and select appropriate units of measurement and consequence analysis

RBI analysis

Who should provide guidance on damage mechanisms, rates of severity to be used in RBI assessment

Corrosion specialist

Who should provide guidance on damage mechanisms, rates of severity to be used in RBI assessment

Corrosion specialist

Who should provide recommendations on methods of monarch saying the process for possible changes in damage rates

Corrosion specialist

Who is responsible for pro visions of process condition information

Process specialist

Who is responsible for preparing a report on the RBI assessment and distributing it to the appropriate stakeholders

Team leader

Who is responsible for providing data on our current says one process deviates from the limits of operating windows and on any trends and operating data including IOW parameters

Operations personnel

The concept of minimization that postulates that attributes can only be reduced to a certain minimum under current technology and with reasonable cost

ALARP as low as reasonably practicable

A level of risk that is acceptable to the owner user

Acceptable risk

And Ideal and accurate description and quantification of risk

Absolute risk

The amount of deterioration that a component can withstand without failing

Damage tolerance

Individual items that are part of a system examples include pressure vessels relieve devices piping boilers and heaters

Equipment

Individual items that are part of a system examples include pressure vessels relieve devices piping boilers and heaters

Equipment

An activity that is both effective in resolving an issue and it's financially sound use of resources

Cost effective