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318 Cards in this Set

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Define Alloy?

A substance composed of two or more metals or a metal and non metal intimately united, usually by being fused together and dissolving into eachother when molten.

Define Casting?

The process of pouring molten metal into a mould that is the size and shape of the product required.

Define Corrosion:

Deterioration resulting from direct/indirect oxidization.

Define Ductility:

The capability of the metal to be drawn out, hammered thin, or its capability to be fashioned into a new form.

Define Erosion:

Deterioration resulting from the influence of abrasion and/or corrosion.

Define Forging :

A Wrought product formed as metal by heating and hammering or by mechanical or hydraulic press with or without heat.

Define Malleable?

The Capability to be extended or shaped by beating with a hammer or the pressure of rollers.

NPS or IPS

Nominal Pipe Size - the approximate inside diameter of the standard or schedule 40 pipe.


Also Iron Pipe Size.

Define Ferrous:

Metals that contain Iron; may be magnetized or rust when exposed to moist air.

Define Non-Ferrous:

Metals that contain no iron; will not rust and cannot be magnetized.

Ferrous Pipes:

Contains iron ore. Iron is a heavy, malleable, ductile, magnetic, silver-white magnetic element. Readily rusts, occurs in meteorites, is the most used metal.

Pig Iron

The first known purified iron, high carbon content, making it very brittle.

Mild Steel?

A mild steel used to manufacture pipe has between 0.1%-0.2% carbon content.

Iron Pipe Examples:

-mild carbon steel


-wrought iron pipe


-cast iron pipe


-alloy pipes containing iron

Alloy Pipe:

- Copper Bearing Pipes (min 25% copper added to steel improving corrosion resistance)


- stainless steel (18% chromium and 8% nickel are added for 18-8 stainless)


- chrome

Non-Ferrous Pipe:

- aluminum. - asbestos cement


- copper. - brass/bronze.


- glass. - lead,


- ABS, PVC, PE. - Concrete.


- Wood.

Original Steel Pipe Sizes?

- Standard (STD) 150 PSIG


- X-Strong (XS/XH) 200 PSIG, Steam Lines and unwelded LP gas vapor lines over 125 PSI.


- XX-Strong (XXS/XXH) hydraulic systems & services over 1000 PSI.


Schedules are and available in?

1000 × pressure/stess ratio.


Range Sched 10→Sched 160.


STD is Sched 40, XS is Sched 80


Steel piping Grades

A,B & C... A&B most common..


-A is for cold bending applications.


-B is higher carbon content, higher tensile strength, more brittle.

The Wall Thickness Changes as the Inside Diameter Changes but the Outside Diameter?

Outside diameter remains constant to enable a pipe to be threaded with standard equipment.

Steel pipe is available in sizes ____" and upwards, and measured by?

Sizes from 1/8" upwards.


1/8"→12" measured by NPS.


Over 12" measured by exact outside diameter.

Generally steel pipe is supplied in __' lengths (+/- 1/2")

21' lengths

Steel Pipe Finishes 1

Black iron dipped- cleaned, finished and lacquered.


Picked and Oiled- clean of all, dipped in acid bath, oil to prevent corrosion.


Ammonia Pipe- Thoroughly cleaned and free of oil, lacquer or finish.


Galvanized (STD&Bending Qual): cleaned and dipped in molten zing. Bending Quality specially treated to prevent flaking when bent.

Steel Pipe Finishes 2

Painted Pipe- Pipes are painted as required.


Bitumized/Asphault Pipe- coating of bitumen or Asphault applied to inside or outside as required.


Yellow Jacketed- PVC coating is applied.


Reamed and Drifted: when closed tolerances are required reamed and drifted on order.


Others: concrete coated/lined, glass lined, plastic-lined, epoxy coating/lined.

Pipe End Finishes

A threaded STD Grade, S-40 A-53 gr.-B pipe sustains up to?

!150 PSIG and is used for most residential work!

Applicable National Plumbing Codes?

Division B Section 2.2 - Materials and Equipment


Division B Section 2.3 - Piping

Applicable Natural Gas and Propane Installation Code -


Can/CSA B149.1-15

Section 6 - Piping and Tubing Systems, Hose and Fittings.

Other codes that may apply.

-API (American Petroleum Institute)


-ASTM (American Society for Testing and Materials)


-ASME (American Society of Mechanical Engineers)


-AWWA (American Water Works Association)


-CSA (Canadian Standards Association)

The thread used on most piping applications is?

NPT (national pipe thread) or ASPT (American standard pipe thread). Both are the same and are tapered pipe thread that enlarges at 3/4" per foot.

The taper of 1" in 32" radius is equal to?

- 1" in 16" diameter


- 3/4" per foot of thread measured across the diameter.


Known as Standard/NPT/ASPT.

Parts of a Pipe Thread.

When tightening a joint, the number of turns by hand should be _______ than by wrench.

More. Proper fitting hand turns 3-4

Correct Cutting Oils By Application?

Steel/Wrought Iron- thread cutting oil.


Stainless Steel- high sulphur cutting oil.


Copper Pipe- Mineral lard (tallow).


Brass Pipe- Soapy Water.


Plastic Pipe- Lubricant for oil-less cutters.



Most common meaurements are?

End to End


End to End (over all)


Center to Center


Center to End


Center to Face


Face to Face

To determine Fitting Allowances us?

F.A. = Throw - Thread Engagement

Why must you ream pipe?

- Restricts Bore


- Causes Pressure Loss


- Causes Turbulent Flow


- Causes Water Hammer


- Causes Local Erosion


- Catches foreign matter causing clogs


Joint Compound is Applied to the ______ End only.

Male End Only

Teflon tape is applied in?

The same direction as threads, one and a half wraps. Leave first two threads bare.

What are these abbreviations?


- C.W.P


- S.P.


- W.O.G


- W.S.P

- C.W.P - Cold Working (water) Pressure


- S.P. - Steam Pressure


- W.O.G - Water, Oil, Gas


- W.S.P - Working Steam Pressure

How to size a T

Widest part is Bottom


Ass - Face - Chest


1 1/2"x3/4"x3/4"


Nipples are, and are available in?

A Short Piece of Pipe.


Available in 1/2" increments up to 6". And 1" increments from 7" to 12".

A Close Nipple and Space Nipple are?

Close Nipple have no space between threads. Not allowed in gas.



Space Nipple has a small section of pipe between threads.

Unions are available in many types, commonly:

Iron to Iron (Ground)


Brass to Iron (Rex)


Bronze to Bronze (Dart)


Lip Unions


Di-Electric Unions

Unions are used for? And must never be?

Unions are used for convenience in replaceable parts of systems. Unions must never be concealed.

Iron→Iron Ground Joint Union:


!Most common Union!

Dart Union: utilizes two bronze seats within an iron body.

Rex Union: One Brass Seat One Iron Seat. Very common for inexpensive small diameter unions in Sched 40

Lip Unions: have a gasket between two seating faces. Can be Flat-Faced or O-Rings seal.

A dielectric union is a style of lip Union. Utilizing 3 metals to avoid electrolysis.

Bushings are? When are they not allowed to be nested?

Bushings are used to reduce size in systems. Never allowed to be nested in Gas Applications.

Fittings are available in?

Stainless Steel,


Monels,


Copper Alloys,


Aluminum,


Special Alloys.

Malleable Iron Fitting classes and pressures.

C-150 STD L.G= 300psi S.= 150psi


C-300 XH. L.G= 1000-2000psi dependent on size. S.= 300psi


Pressure Cast Iron Classes and Pressures:

C-125 STD: L.G.= 175psi S.=125psi


C-250 XH: L.G.= 400psi. S.= 250psi


Forged Steel Fittings:

Are used in Sched 80 and up.


Class 2000-Sched 80=


w.o.G.: 2000psi. S:615psi


Class 3000-Sched 160=


w.o.G.: 3000psi. S:925psi


Class 6000-XXS =


W.o.g.: 6000psi. S:1855psi



What Grade of Pipe Should Be Used for the Following:


150 PSI:


200 PSI:


1000 PSI:.

150 PSI: Sched 40 (STD)


200 PSI: Sched 80 (XS)


1000 PSI: XXS/XXH

Approx Level of Carbon for:


Steel Pipe:


Files:


Cast Iron:


Sheet Steel:

Steel Pipe: 0.1%-0.2%


Files: 1.5%


Cast Iron: 1.8%-4.8%


Sheet Steel: 0.1%-0.2%

The distance by which a fitting advances for one full turn is called?

The Pitch of Thread.

Gas Vapor Lined at pressures over 125 PSI should be _____ unless welded.

Extra Strong Grade unless joints are welded.

Threads are Tapered at what angle?

60°

Only Plastic Pipe over _____ should be threaded.

Sched 80 - Wooden plug is used to avoid pipe collapse.

When threading a pipe that will contain oxygen you must.

Make sure no Cutting Oil/Lubricant gets inside the pipe. Must be degreased before use.


Explosion Hazard.

Annealing:

To heat and then cool, which softens and makes copper more flexible.

Compression Fitting:

A fitting designed to join tube by means of pressure or friction. Uses a ferrule and nut.

Hard tempered tube:

Generally recommended for exposed lines, such as hot and cold water supplies to fixtures or any lines suspended on hangers. The rigidity of hard Temper tube resists sagging.

Soft Temper tube:

Preferred for lines burried underground or laid in floors. The flexibility allows tube to give or flex if ground movement occurs.

Solder:

A metal or mettalic alloy that is melted and then used to join metallic surfaces.

Soldering

Soft solder: uses temperatures below 575°C or 1000°F


Silver Soldering or Brazing: uses Temperatures above 575°C or 1000°F

Benefits of Copper

-Malleability,


-Ductility,


-Corrosion Resistance,


-Higher Flow Carrying Capacity than Steel or Iron (+20%).

Red,Yellow Brass and Bronze:

Red: 85% Copper 15%Zinc


Yellow: 66% Copper 34% Zinc


BRONZE: 90% Copper 10% Tin

Copper is formed into what 3 classes?

Copper Pipe,


Copper Tube,


Copper Tubing.

Copper Pipe;

Copper and Copper Alloy Pipes have the same wall thickness and are specified by NPS up to 12" and O.D. over 14" just like iron/steel pipe. Available in STD, XS, XXS.

Copper Tube

Copper tubes have thinner wall sizes and are specified by approximate inside diameter (ID)/NPS.

Copper Tubing

Copper tubing has the thinnest walls and are available in soft Temper coils up to 100' in length.


Common W.T= 0.028" and 0.032"


Common size= 1/8" to 3/4" OD


Ordered as follows


-1x100' Coil; 1/4"OD x O.028"

Type K Copper=

Green : medical air/gas. Has the thickest walls of the five types. -Available hard Temper 12'-20'


-Soft Temper up to 100' coils


-Sizes 1/4"-12"

Type L Copper

Blue= medium wall thickness, water service tube/tubing.


-Hard Temper 12'-20'


-Soft Temper usually 60' coils


-NPS 1/4"-12"

Type M Copper=

Red: Most Popular/Common


Available only in hard Temper. As per code may not be bent.


Hard Temper only: 12' to 20'


NPS: 1/4"-12"


Type H - No Longer Available

White: developed specially for hot water heating systems.


- Was available in 1/2",3/4",1"


- Hard Temper Only


- 12' Length Only

Type DWV Copper

Yellow - only for above ground DWV.


- 1 1/4"-6" sizes hard Temper only


- 12" to 20" lengths


- Largest common size is 3" because it fits perfectly in 2"x4" Stud wall.

Cast Brass

Fittings made by pouring molten brass (usually Yellow) into a mould. This gives fittings their sandy/rough finish.

Barstock:

Fittings manufactured from a finished brass material so that they have smooth yellow appearance.

Wrot Copper:

Fittings formed from copper by the use of force and by heating a die.

Bronze Fittings:

Fittings made from bronze, typically used for compression or flared fittings on underground services.

3 Copper Jointing Types:

- Soldered (Brazing)


- Compression


- Flared


Solder Fittings

Comes in Pressure (streamline) and DWV. DWV has smaller cup size and no pressure rating.

Compression Type Fittings

Are typically manufactured from barstock brass. Nuts come in standard and long. Also refered to FLARELESS/sleeve type. Compression fittings, ferrules and nuts are not interchangeable.

Flared Type Fittings

The most common flare in Pipetrades is 45°. Automotive or pressure lines use 37°. Can be single or double flare.

For adjusting compression fittings use.

The correct sized open-end wrench or a flare wrench. ADJUSTABLE WRENCHES are a last resort as they can damage the compression nuts if not correctly adjusted prior to use.

For Gas Installations


(CAN/CSA B149.1-15.Clause.6.2.5)

For Gas installations Flare Nuts SHALL be forged.

Water Service Lines:

Soft Temper = K + L


Soft Temper tubing can be run underground, withstanding backfilling, and soft enough to give when ground shifts/settles. Generally run without fittings except at curb cock where compression or flared is used.

Hot and cold Distribution Lines

K,L,M aswell as copper and red brass pipe. Types L and M most commonly used. Copper and red brass pipes used most often in commercial, industrial and high pressure.

DWV Use?

Copper DWV yellow, although k,l,m can also be used but more expensive.

Bore:

The inside diameter of a cup on a fitting.

Capillary Action:

The flow of liquid when it is drawn into the small opening between wetted surfaces.

Eutectic Composition:

The specific alloy compositions that melt at one Temperature and not over a range. In this respect, eutectic alloys act as a pure metal.

Soft Solder

Is an alloy of tin and antimony/copper/lead/silver,ect. The Tin Content is Listed First.


95/5 = 95%Tin 5% Antimony


50/50= 50%Tin 50% Lead !!!Not for use on potable water!!!


Why should you not touch a surface to be soldered with your skin or oily gloves?

This may impair the capillary action.

All copper tubes are manufactured with a very precise OD. Why should you slip fittings on first.

To Prove the tolerance ensuring proper fit. If incorrect tolerance there will be insufficient penetration of solder reducing failing strength by up to 80%

What is the importance of Flux?

To promote the wetting action, removing oxides and impurities to surface. Preventing oxidization.

Rule of thumb for solder

A 1/2" joint requires 1/2" of solder.


A 3/4" joint requires 3/4" of solder and so on.......

Can copper D.W.V. be used in all Above-Ground Fixture Drains?

No may never be used in urinals (NPCC 2.2.7.4.3)

Why are Copper Wrot fittings better than cast brass for fittings?

Cast Brass may have tiny holes from manufacturering that do not show up until testing. Copper Wrot does not have this issue.

Water Lines utilizing a flexible tube(speedy tube) seal with? Minimum diameter allowed?


Maximum Length?

Seal Used? Compression Ferrule


Minimum Diameter? 1/4"


Maximum Length? 30" (750mm)

Three types of torches used for Soldering?

1) Acetylene.


2) Propane.


3) Mapp Gas, Butane, Gasoline.

What sizes are Copper Tubing Available In?

1/8" to 3/4" OD

Type K is color coded _______ and has the ________ wall.

Type K is color coded green and has the thickest wall.

The most significant routes of human exposure to solders and fluxes?

- Inhalation of Dust,Smoke,Fumes


- Skin Contact


- Eye Contact


Torch Tip Size #s indicate what?

Indicate how much fuel the tip will burn in an hour.

Weld Fittings are Available in?

Butt-Weld (BW) and Socket-Weld (SW)

Forged Socket Weld Fittings are Commonly Used for?

2" or smaller diameter piping.

Butt-Weld Fitting Common Materials?

- Steel


- Aluminum


- Stainless Steel

Butt-Weld Common Fitting Sizes.

1. STD = 1/2"→48"


2. XS = 1/2"→ 48"


3. Sched 160 = 1"→12"


4. XXS = 3/4"→8"

Forged Steel Socket Weld in 3 Classes and What Size Range?

C-3000


C-6000


C-9000


Sizes 1/2"→4" inclusive.

All Butt-Weld Fittings Must Be Marked With?

Forged Steel Fittings have markings?

Forged or Stamped on the side.

Forged Steel Fittings are Available in both?

Threaded or Socket-Weld

Natural Gas and Propane Installation Code Clause 6.8.2?

The Ends of All Piping Shall Be Reamed.

A mechanical pipe cutter or chop saw is recommended for cutting pipe as these give a?

Square Cut

What is used to cut larger Pipe?

Oxy/Fuel Gas Hand Cutting Torch, Beveling Machine, Plasma/Arc Cutter.

A Torch Bevel Cut will require you to use a ____ and/or ______ on the inside of the pipe to remove cutting slag.

Chipping Hammer and/or File

Angle Grinders are used to bevel the ends of a square-cut pipe to a ____° Bevel.

37° Bevel.

Land Widths are approximately ____, unless required by varying QCM or Weld Procedures.

Land Width of 1/8"

Groove Weld Terminology:

Flanged Fittings are used in piping systems for?

When disassembly and Removal of piping or components is required on a regular basis.

Common Flange Types:

- Weld Neck


- Slip-on


- Screwed/Threaded Flanges


- Socket weld


- Reducing


- Orifice


- Lap Joint/Van Stone


- Blinds

When Tightening Flange Bolts You Use A?

Criss-Cross or Star Pattern to ensure it is Tightened Evenly.

Forged Steel Flange Identification Markers:

Cast iron companion flanges are rated?

125 PSI or 250 PSI

STD W/N flanges are end welded to beveled pipe on the tall hub and used wherever a sound welded joint connection is needed. Longnecks are used for pressure vessels

Slip-On (S/O) Flanges: welded on the inside and out to prevent leakage. They are generally used in 150# and 300# applications.

Screwed/Threaded Flanges:


Used with small pipe sizes and in low-pressure systems or where welding could be Hazardous.

Socket-Weld Flanges;


Pipe can only be inserted to a fixed depth against a stopping ring then welded into the flange. Commonly used in High-Pressure systems 4" and smaller.

Reducing Flanges:


Have an abnormal OD relative to the size of the center hole. The flange is compatible with the larger flange that whose pipe is being reduced. Disadvantages: flow disturbance and turbulence.

Orifice Flanges:


used to measure flow in a piping system. Tappings allow Pressure/flow instruments to be attached. They come as sets and are not interchangeable.

Lap Joint/Van Stone Flange:


Bored slightly larger than the OD of the pipe. It is slipped over a stub end and welded. Lap joints are always machined with a flat face and ideal for systems that require frequent cleaning/inspection.

Blind Flange:


Have no center hole, used to shut off runs or blank off piping. Bolt holes are drilled to match a companion flange of either steel or cast iron.

Line and Spectacle Blinds:


Used to blank off piping but fit between two existing flanges. The advantage of a spectacle blind is it allows visual inspection if a line is in operation or shut off.

Flange Faces:

Available in 5 Patterns.


-Raised Face (most popular)


-Flat-Faced


-Ring-Type Joint Faced


-Male and Female Sets


-Tongue and Groove Sets.

Raised Face

A raised Face has an elevation of 1/16" to 1/4" inside the bolt hole circle. Always used with ring gasket.

Flat-Faced

Has no elevation of face and always uses a Full-Face Gasket.

Ring-Type Joint Faced

Has a concentric groove on the flange face. Uses a metal ring as a gasket.

Male and Female Flange Sets

An unusually high raised Face on male fits into a corresponding depression on female with gasket in between.

Tongue and Groove Sets.

A raised and integral ring on male fits into a square-cut concentric groove on a female flange.

For #150 forged steel flanges when does the bolt pattern change from 4→8?

The bolt pattern increases to 8 for 4"→8"NPS. As the size increases so does the bolt pattern.

Flat-Ring Gaskets:

Usually 1/16"→1/8" thick and 1/2"→3" wide. Narrow gaskets are preferred because they require less bolt torque to obtain leakproof seal.

Serrated Gaskets:

Flat metal gaskets with concentric grooves machine in face. The bolt torque required is less than that of wide flat gaskets.

Laminated Gaskets:

Usually made with a metal jacket enclosing a soft filler material. Laminated Gaskets with asbestos filler are used for service up to 400°C.

Corrugated Gaskets

Are inbetween metal and non-metal gaskets for stiffness.

Ring Joint Gaskets:

-Come in Oval and Octagonal.


-Made for Ring-Joint Flanges.


-Carbon steel, Iron, Alloy Steel for High-Temp.


-Plastics and Rubbers for Low Temp.

Spiral-Wound Gaskets:


- metals used include low carbon steel, titanium, nickel, phosphor bronze, stainless steel and others.


- pliable filler usually asbestos


- absorb thermal expansion and contraction.

Synthetic Rubber Gaskets:

Low pressures up to 150PSI.


Temperatures max 120°C/250°F



Natural rubber gaskets are prohibited for use with gas Installations. B149.1-10 6.9.7

Asbestos and Teflon Gaskets

Used for intermediate Pressures.


Asbestos Compounds : max temp of 500°C (750°F)


Teflon: max temp 260°C (400°F)

Graphite or another non-stick compound should be applied to?

Allow easy removal and opening of flanged joint.

A 600# RFWNF has a face that is raised?

1/4" (6mm) (Dumb question but remember this flange for TQ)

A metallic ring gasket is made of a product that is ______ than flange material.

Softer than flange material.

Safety Quotes pertaining to oxygen and acetylene.

Turning on: "A" Before "O" or up you Go.


Turning off: "O" Before "A" to go Away!

Never Oil Regulators or torch parts!

Oxygen + Oil = Explosion or Fire.

Which gas is produced using the air liquidation Practice?

Oxygen

Why is oxygen considered Dangerous?

Oxygen readily supports combustion and may react violently with some materials.

Oil or Grease in Contact with Pure Oxygen Can?

Oil or Grease in contact with pure oxygen can react violently and cause an Explosion.

Safety Device used on Oxygen Cylinders?

Metal Rupture Disc. Has a Bursting Pressure of 22,000 kPa or 3200 Psi

All gas cylinders have _____ threads and non-fuel have _____ threads.

All gas cylinders have left-hand threads. And all non-fuel cylinders have right-hand threads. This is a safety feature so you cannot interchange equipment.

When shutting down an oxyfuel outfit you should?

Close the cylinder valves and bleed the system.

Important steps to shutdown oxyfuel outfit.

- roll up hoses.


- torch valves are closed.


- regulator adjusting screws are disengaged.


-Cylinder valves are closed.


-Shutdown must be performed at the end of every shift.


Oxygen hoses are usually?

Green

A Backfire occurs?

In the mixer tip.

A flashback occurs?

Beyond the mixer into the hose and regulator on the low-pressure side.

To prevent flashbacks you should?

Purge the lines of any air/explosive mixture that may be present in lines.

When did the Alberta and local inspection departments start considering Plastic Piping Viable?

Early 1960s

Define "Creep" Relating to Plastic Pipe:

To move or proceed very slowly in hangers, as with thermal expansion and contraction of the plastic pipe.



Thinning of pipewall due to harder object pushing on the pipewall.

Thermoplastic:

Materials that can be formed or re-formed into different shapes as many times as desired. By Applications of heat and pressure.

Thermosetting:

The resins react chemically (cross-linking). This means once chemical reaction occurs the shape and form cannot be altered regardless of heat and pressure.

Plastics have a _____ coefficient of Expansion.

High Coefficient of expansion, many times higher than that of metal. Plastics may not expand uniformly in all directions.

Common Thermoplastic Pipes:

-ABS. -PVC.


-CPVC. -PE.


-PEX. -PB (Poly-B)


-PP. -Proxylene.

Common Thermoset Pipes:

-glass-reinforced epoxy.


-glass-reinforced polyester.


-glass-reinforced vinylestes.


-glass-reinforced furan.

ABS (Acrylonitrile Butadiene Styrene)

This pipe has excellent impact strength, used with Temperatures up to 82°C/180°F


Sizes 1 1/4"→6" and in 12' lengths.

Plumbing Regulations Require ABS to be? And ABS Cement to be?

ABS must be Black


ABS Cement must be Yellow

Greatest disadvantage of ABS?

Greatest Disadvantage of ABS is that it Supports Combustion.

PVC (Polyvinyl Chloride)

More corrosion resistant and is self-extinguishing. Max operating temperature 60°C/140°F.


DWV-PVC must be grey


PVC Cement can be grey or clear


PVC Primer should be Purple.

PVC DWV and Pressure Pipes come in?

DWV Sizes = 1 1/4"→24"


Lengths= 12' (3.5m)


PRESSURE = 1/4" →24"


Lengths= 12' or 20'

PVC pipes are generally joined with?

Solvent Cementing


(Primer then Cement)

CPVC (Chlorinated Polyvinyl Chloride)

Very similar to PVC but specially blended to withstand Temperatures up to 100°C/212°F


Care must be take that only CPVC solvent cement is used.

CPVC Generally Comes in?

The color may vary.


Sizes 1/4"→8"


Lengths 12' and 20'


Sched 40, 80, 120

PE (Polyethylene)

-Available in 3 classes. LD→HD.


-Max Operating Temperature of 55°C/130°F.


PE Sizes

Semi-Rigid Tubes = 1/2"→4"


Lengths = 100',500',1000,


Rigid Pipe = 1/4"→12"


Lengths = 10' and 20'


Lab Pipes = 1 1/4"→12"


Lengths = 12'

PE/AL/PE (kitec)

Composite pipe variation of PE. A layer of PE and a layer of Aluminum. Joined by Crimping or Compression or Socket-Fusion.

Pex (Cross-Link Polyethylene)

Designed for hot/cold domestic water and radient floor heating. PEX is non-oxygen permeable, but weak to direct sunlight. Crack-Resistant to freezing and resistant to most chemicals.

PEX Sizing and Joining

Sizes = 3/8"→1"


Lengths= 20' or rolls of 50'→100'


Joining= fusion, expansion, compression, crimping.

PP (Polypropylene)

-Rigid thermoplastic pipe designed for laboratory and distilled water use.


-Fluid temps up to 82°C/180°F.


-1 1/4"→4" and 12' lengths


- fusion-welded or acid-resistant mechanical clamps.


-pipe and fittings are usually brown.

Proxylene

Same characteristics of PP.


Fittings and pipe are blue.


Main difference is the resistances to certain acids.

System 15 PVC Piping (IPEX)

Allows for system 15 pipe, fittings and solvent cement to be used without primer. Not to be mixed with other manufacturers products.

PVC piping and fittings are allowed for pressure water systems?

Yes, max temp of 60°C (140°F), and must be Sched 40 or Sched 80. Must be jointed with solvent Cementing with a strength rating greater than the operating pressure. Or Sched 80 may be threaded.

PE Piping can be used for gas service?

Yes, must be orange or yellow, Identified as HD. Socket or Butt Fusion welding is required by certified installer.

PB (Polybutylene)

Is terrible ****. No longer made. Cracks if you breathe on it. Swapping over to PEX is recommended and the transition is exactly the same as installing PEX.

It is recommended that hot water installations be?

HWT are to have copper tubes for atleast 900mm or 36" from the tank nipples then transitioned to lines if necessary.

What pipe dope may be used with Proxylene?

Limited to Petroleum Jelly or Teflon Tape. Pipe dopes may chemically react to Proxylene and deteriorate or soften the pipe.

Storage Guidelines for Plastic Pipe.

- Never Thrown.


- If long term storage support entire length, supports no more than 1m (3') apart.


- Nest pipe to reduce height of stack if possible.


- store in shaded areas as some plastics are sensitive to UV rays.

Fire hazards of plastic pipe.

- various plastic pipes release fumes when burnt, melted or smouldering.


- glues and primers are a risk as fumes are Flammable. No ignition sources while using, proper ventilation required.

A straight cut is imperative with plastic pipe because?

If not a straight cut you will reduce the effectiveness of the bonding area in the most important part. Up to 80% weaker.

Primers are used on PVC and CPVC to?

Penetrate and soften the surface to allow adhesion.

When assembling the joint?

-The Cement Must Be Wet.


-Attach without delay.


- ensure to bottom out in socket.


-Twist pipe 1/8→1/4 turn as it's inserted.


-Hold for 5-30 seconds to avoid pushout.

Solvent Cementing should be done in what Temperature Range?

5°C(40°F)→44°C(112°F).

When fitting bell end pipes ensure to?

Lubricate the pipe end and Fitting O-Ring.

Out of the DWV plastic pipes which has the highest temperature rating?

ABS

Larger diameter plastic sewer or water service lines are usually joined with?

Bell-Type Joints.

Plumbing Code (NPCoC-2010) required rigid and flexible pipe to be supported?

Rigid Pipe every 1.2m (4')


Flexible Plastic every 0.8m (30")

Methods of Joining pipe with heat?

Butt-Fusion


Socket-Fusion


Electrical Resistant Fusion (Fuseal)


Hot Air Fillet Weld.

What is used to check the Temperature of the plastic for fusion welding?

Temp-Sticks are used.

To thread plastic pipe?

A round wooden plug is inserted in pipe end.

PVC and CPVC give off what when melted?

Chlorine Gas and Other Toxic Fumes. Extremely Toxic.

What does DHCISP stand for?

Double-Hub Cast Iron Soil Pipe

At What Temperature does good quality cast iron become Malleable?

Not Malleable at any Temp

% of Carbon in Good Quality Cast Iron?

3%-4%

What forms of carbon are in Cast Iron?

Graphite Flakes or Chemically Desolved.

All Cast Iron in Alberta Must have a crush strength of ______ and have a _______ ______ both inside and out.

A crush strength of 18kn or 4000lb and have a corrosion-resistant coating both inside and out.

Cast Iron Soil Pipe is made in 3 Types.

-No Hub (MJ Soil Pipe)


-Single Hub Soil Pipe (SHCISP)


-Double Hub Soil Pipe (DHCISP)

What sizes and lengths for cast iron pipe?

SHCISP= 2",3",4",6" L=5' & 10'


DHCISP= 2",3",4",6" L=5' Only.


MJ Soil= 1 1/2",2",3",4" L=10'

Cast Iron Elbow Fittings are know as Bends=

1/4 Bend = 90° Elbow


1/6 Bend = 60° Elbow


1/8 Bend = 45° Elbow


1/16 Bend = 22 1/2° Elbow

Cast Iron Soil Pipes with Hub and Spigot Ends must be joined by?

Caulked-Lead, Hot-Poured Joints(Lead+Oakum), Cold-Caulked Joints(PC4+Oakum) or Compression Joints.

Caulking Lead Must Be ____ Pure and Available in?

99.73% pure and is available in 10LB notched bars and 25LB strings. Melting point is 327°C (620°F).

How much lead is required for a Joint?

3/4 of a LB per Inch of Diameter.

How deep is 1st and 2nd Pour?

1st Pour= 1/2" in depth.


Cools then pounded down 1/4"


2nd Pour= 1/2" in depth.

For a Horizontal Joint How do Pour only Once?

A running rope is used around the barrel to assist the proper pour. Oakum must be packed Firmly.

MJ Clamps are available in 2 Types?

Type 1= Neoprene Sleeve with an internal rib sourounded by stainless steel sheets.


Type 2= (Furnco) Two stainless screw clamps and a heavier specially designed neoprene sleeve.

HOW ARE MJ Clamps TORQUED?

To 55-60 LB of Torque by hand ith a 9/16" Torque Wrench.

Cast Iron/Ductile Iron Water Service Pipe:

Normal Compression Joints are rated to 350 PSI. But there are Ductile Iron Pipe Push-On Joint Pipelines with operating pressures over 1000PSI. Contact Pipe Manufacturers for above 350PSI.

KIMAX GLASS Pipes.

Used in Labs. Heat and chemical resistant. COMES IN LENGTHS OF 5'.

Advantages of Glass Pipe:

-Product Purity Assured


- Transperancy enables visual inspection of Blockages.


- Clamp Types Allow Easy Access.


- High Heat Resistance ↑450°F


- Low Expansion Rate.

Cutting Glass Pipe Requires?

A special cutter, much like a sight glass cutter. The cutting wheels are located inside the pipe.

Historical Pipes:

Lead Pipe


Bitumized Pipe


Vitrified Clay Pipe


Aluminum Pipe


Caulked Cast Iron


Asbestos-Cement Soil Pipe


Wood Pipe.

Chemical Symbol of Lead?


Specific Weight of Lead?


-Pb


-11.3

Before assembling SHCISP what should you do?

Use a Ball-Peen to sound each hub and Spigot to detect cracks.

Two most important things to watch for when jointing Hub and Spigot

Allignment and Position.

What would cause the Lead in your Melting Pot to Explore?

The introduction of moisture may cause the lead to explode.

How do you know lead has been overheated?

A Crust of Oxides and Impurities form on surface.

When choosing hangers you must take into account?

-Weight of Piping


-Pipe Material


-Control of Expansion and Contraction


- maintaining structural strength

Purpose of Hangers:

.To carry weight of the pipe system and its contents.


.To grade the pipe system appropriately.


.To Prevent Sagging or Deflection.


.To Allow for thermal movement/Settling of building without stressing piping system.

Spacing Requirements for hangers and supports are specified in both code books, these are?

Minimum Standards.

Deflection:

Is the deviation from the centerline or snaking of the pipe between hangers.

Grade:

Is the slope of the piping system required for movement of contents.

Galvanized Pipe:

Less than 6": 2.5M


Over 6": 3.75M

Lead Pipe:

Must be supported through its entire length.

Cast Iron Pipe:

i) at or adjacent to each hub/joint


ii) at intervals not exceeding 3M


iii) at intervals not exceeding 1M if the pipe has mechanical joints and the length of pipe between adjacent fittings is 300mm or less.

Asbestos Cement

i) at intervals not exceeding 2M or 2 supports for every 4M.


ii) at intervals not exceeding 1M where the length of pipe between adjacent fittings is 300mm or less.

ABS or PVC

i) at intervals not exceeding 1.2M


ii) at the end of branches


iii) at changes of direction or elevation.


iv) if the pipe is a fixture drain that is more than 1M in length, as close as possible to the trap.

CVPV

All sizes = 1M intervals

Copper:

Hard Temper 1"&↑= 3M


Hard Temper 1"&↓


& Soft Temper. = 2.5M

As per B-149.1-10


a) 1/2" or less, horizontal


b) 3/4"→1" Hz


c) 1 1/4"→2 1/2 Hz


d) 3"→4" Hz


e) 5"→8" Hz


f) 10" and ↓

a) 1/2" or less, Hz. = 6' (2M)


b) 3/4"→1" Hz. = 8' (2.5M)


c) 1 1/4"→2 1/2" Hz = 10' (3M)


d) 3"→4" Hz. = 15' (5M)


e) 5"→8" Hz. = 20' (6M)


f) 10" and ↑. = 25' (8M)

As Per B-149.1-10 Code :


g) 1 1/4" or larger Vertical


h) Tubing, Copper, Aluminum, Stainless Steel, Horz/Vert All Sizes

g) 1 1/4" or larger Vertical.


Every Floor But Not More Than 125% of Horizontal Spacing. h) Tubing, Copper,


Aluminum, Stainless Steel,


Horz/Vert All Sizes: 6' (2M)

When Fasteners are to be placed in a wall, ceiling, or floor, consideration must be given to?

Unseen Hazards in the Base Material.

Specifications on a job are considered to be:

Detailed written instructions on how the job is to proceed, and the hardware to be used.

Rosin Placed on Nails During Manufacture?

Lubricates the nail during driving, then bonds it to the wood.

Any style of shank other than a smooth shank is designed to?

Increase Holding Power of the nail for certain base materials.

Claw hammers are used to drive nails into wood because?

They have a flat face that prevents them from sliding off the nail when stuck.

Wood screws differ from sheet metal screws how?

Wood screws have an unthreaded portion of the shank just below the screw head.

Sheet metal screws have?

A greater mechanical advantage than wood screws.

When drilling holes through sheet metal first?

Mark the hole with a center punch.

Machine Screw Fastenings require:

Threaded holes or nuts for fastening components together.

The threads of Bolt Stock may be Fine or Coarse threads that are formed to the standard set out by who?

Unified Thread System

Studs Differ From Bolts in that?

Studs are threaded at both ends.

Hydraulic Lock is?

Lubricant trapped under a bolt or stud being Tightened.

Fastener Anchor Categories are Divided into?

Light-Duty and Heavy-Duty

The holding power of Anchors is greatly influenced by?

The cleanliness of the hole.

Adhesive Anchors are considered to be?

Heavy-Duty Anchors.

To drill holes in hard, thick, masonry you should you a drill with?

A Hammer Feature.

The Bolts, Nuts, Screws, Washers used to fasten a water closet to its matting floor flange must be made of?

Brass!

Special Ribbed Nylon Clips are used primarily for?

Hydronic Heating Systems or Domestic Hot Water Applications.

For hanging copper what should be used?

Copper Coated Hangers.

Riser Clamps are used for?

Support of Vertical Pipe.

Types of clamps commonly used for attaching hangers to Steel I Beams?

Beam Clamp, C Clamp, A Clamp


!!!!!Not a Bell Hanger!!!!!

When installing pipe into steel studs what should be used?

A plastic Bushing.

Prior to using structural attachments, permission in writing must be obtained from:

The Structural Engineer

Concrete Inserts can support how many LBS?

As Per Manufactures Specs.

Electrolysis can be increased by?

Raising Temperatures

An alternative to protective coating on pipes is?

-Sleeving Pipes


-Wrapping Pipes with Electrical Tape.

A Common Fastener used as a pipe guide?

U-Bolt

Riser Clamps are used to?

Support the weight of pipe extending vertically through a building.

Thread Rod or Ready Rod is available in what sizes?

1/4"→3/4"

One of the most versatile support systems is?

Unistrut

Four Principle Reasons/Functions for the use of valves?

. Control Flow Of Fluid


. Start,Stop and Regulate Volume


. Prevent BackFlow


. Regulate / Relieve Pressure


Pressure


Pressure

Basic Types Of Valves In Use.

.Plug Valves. .Gate Valves.


.Globe Valves. .Ball Valves.


.Butterfly Valves. .Check Valves.

Plug Valve/Cock


.Have a tapered/non-taperer plug running veritcally through body of valve.


.has either a round or elliptical hole.


Considered to be a 1/4 Turn or 90° Valve.

Plug Valve - Lockable Service Valve.


.used on natural gas service lines, upstream of the meter.


. can be locked


. constructed of steel

Plug Valve - Insulated Service Valve.


.most common valve used today on outside Installations.


.also available with locking feature.


.provides barrier between the underground and building piping.


.provides method for two pipe systems to attach together.

Plug Valve - Firing/Appliance Valve


.has permanent handle and pilot gas connection built to body.


.used between gas controls and gas burner.


.or before the appliance controls.


.usually made of aluminum.

Plug Valve - Pilot Valve


.Small sized valve used on pilot.


.usually made of aluminum.

Plug Valve - Gas Cock(Valve)


.used to isolate internal gas Installations at appliance.


.required on all appliances by gas code.


.usually terminates building piping and starts finish piping.


.usually made from yellow brass.

Plug Valve - Main/Corporation Stop Valve.


. Is used where service connects to water main.


.inlet Threaded with AWWA thread.


.outlet threaded for copper tube.


.made from red brass or bronze.

Plug Valve - Curb Cock (Valve)


. Installed at property line.


.both inlet and outlet have flared unions or compression sleeves.


.red brass or bronze.

Plug Valve - Square Headed Steam Cock Valve

Similar to a gas valve but should never be used on gas piping systems. It is used as a balancing control on hot water systems.

Plug Valve - Gauge Cocks / Pet Cocks

Gauge Cocks - Used to isolate pressure gauges and controlls



Pet Cocks - similar to Guage cock but used to attach rubber hoses.

Gate Valves:


- only for fully open/closed


- offers very little resistance to flow when open.


- should never be throttled, will cause high velocity flow and enhance wire drawing and erosion on the disc and valve seating.

Four Main Types Of Gate Valves?

. Solid wedge disc.


. Flexible wedge disc.


. Split wedge disc.


. Double disc.

Gate - Solid Wedge Disc Valve


- most widely used valve.


- suitable for steam, hot/cold water, oil, air and gas service.


- ideal for turbulent flow due to no loose internal parts.


- in extreme temperatures may seize due to thermal contraction of body.

Parts of a Gate Valve.

Gate - Flexible Wedge Disc Valve


- hollow around edges and solid across center.


- prevents disc from being pinched when body thermally contracts.

Gate - Split Wedge Disc Valve


- consists of two pieces that sit between two matching tapered seats.


- spreader mechanism causes discs to spread forming seal when isolating flow.


- good for laminar flow conditions


- poor for turbulent flow, wrecks the internal mechanisms.

Gate - Double Disc Valve


- non-tapered seats, two discs.


- spreader mechanism causes discs to part creating two tight seals against seats.


- two discs will move apart before they begin to rise.

Globe Valve


- named for globe shape


- seat of globe valve is Parellel to line of flow, fluid must make nearly 4 90° turns to get through the valve.


- common for throttling.

3 Types of Globe Valves


4 Globe Seat Configurations

Types:. Straight, Angle and Y Pattern.


Seat and Disc Designs:


Plug Disc, Conventional Disc, Composition Disc, Needle Valve.


A-Straight: used on straight runs, specially designed for adjustment or throttle of flow.


B-Angle: Used for 90° turn.


C-Y-Pattern: used on straight runs where pressure loss must be minimized or when sediment may be deposited upstream of valve.

Plug Disc Globe Valve


- tapered plug disc.


- suited for minute throttling.


- available in straight, angle or Y

Conventional Disc Globe Valve


- has very small seat contact


- capable of cutting through scale and debris on seat.


- not recommended for close throttling as wire drawing and erosion may occur on line bearing disc and seating.

Composition Disc Globe Valve -


- Has a flat face sealing against seat.


- Soft Disc Material, small deposits may accumulate on valve seating will bed into seating.


- this allows positive closure.

Globe - Needle Valve


- used on high pressure and small line Applications.


- best for very fine throttling.


- disc and seat have very small contact area.

A try cock is a type of needle valve used on steam boilers to determine water level in the event a Guage Glass is broken.

Ball Valve Parts:

Ball Valve Highlights

- most widely used today


- a spherical ball is turned 90° from full open to closed.


- higher rate of flow, unimpeded flow path.


- self flushing


All valves have max pressure written on valve.

Butterfly Valve.

Installed in areas of limited headroom.


100% shutoff when disc is at right angles to flow of fluid.


No Resistance when fully open.


Discs are specially designed to throttle.

3 Types of Check Valve.

Lift Checks


Swing Checks


Non-Slam Checks


Function is to prevent Backflow and is the same for all check valves.

It is important to install all check valves?

According to their design.

!!!Flow Pattern In Valves!!!!

Uses of the 3 categories of check Valve.

Lift-Check: systems with globe Valves


Swing-Checks: systems with gate valves


Non-Slam Checks: fast acting between valves to elevate water hammer.

Thread Protects have what threads?

Parellel Threads.

Spiral Wound Gaskets are only for Steam True/False.

False

Scaffolding must be erected to what standards?

OH&S

Land Width for Butt Weld?

1/8"

OS&Y Valve Stands for?

Outside Screw and Yolk Valve