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54 Cards in this Set

  • Front
  • Back

What is Quality control?

A system of inspections to compare products with a defined standard.

Who oversees the qc program?

Qc manager

What are the individuals main responsibilities?

Maintain system and test equipment

document control


very procedures




What is being discussed when the preparation, review, approval, distribution and retrieval of documents is said?

Document control

Drawings and specs are prepared according to:

ASME and Alberta safety codes act

Drawings can be prepared by the contractor when not exceeding what size in aggregate capacity?

0.5m3

If piping system are larger than 0.5m3 in aggregate capacity they must be stamped by an engineer registered with who?

ABSA

Who is a copy of the purchase order forwarded to?


QCI

What is the QCI responsible for when receiving?

packing slip

bill of material


purchase order


mtr's


heat #s




Who checks supplied materials against owners list?

QCM or QCI

What is used to maintain traceability?

Colour code



Who is responsible for verifying weld procedures reregistered with ABSA?

QCM

Who is responsible for supervision of all welders?

Site superintendent

Superintends must verify that welders have:

pressure certificate


qc card from ABSA


symbol stamps


understanding of WPS


stamps are recorded

QCM is responsible for procedural documentation but who takes care of welders, weld mapping and ABSA qualifications?

Superintendent



Who is responsible for welding consumables?

Superintendent

Non conformities reported to who?

Reported to QCI and QCM

QCM appoints NDE contractors true or false?

True

QCI responsibilities:

verify NDE has ANSI-TC-1A or CGSB


id welds & instruct nee


maintain records of welds examiner


review and file NDE reports and film

Who is responsible for control of test equipment?

QCM

All gauges and recorders must have:

Serial # and required calibration date

What is the range for the gauges on a pressure test?

1.5 to 4 times the range

How long must records be maintained?

5 years

Pressure piping conforms to what codes?

B31.1 and B31.3

Pressure testing applies to all pipe systems, fittings, boilers and pressures above and ____ Grade.

Below

NDE applies to what section of ASME?

V

What begins with procurement of materials?

Material tracking

Deficiency list is aka:

A punch list

What is the purpose of pressure testing?

To ensure the system will not fail at operating pressure.

ASME B31.1 and B31.3 specify test pressure at?

1.5 times max working pressure

What is the allowance per degree of temperature change?

+/- 2 psig

What is the treatment that requires metal is kept below critical temperature?

PWHT/stress releiving

What is used to locate small cracks on ferrous and non ferrous metals?

A dye pen

Can a dye pen detect internal flaws?

No

What searches for surface cracks and internal flaws on butt weld joints?

Radiography

What is used only on ferrous metals to locate voids and cracks?

Magnetic flux

Can magnetic flux detect long or continuous defects?

No

What type of testing is generally carried out on coupons or small segments of piping?

Destructive testing

What type of tests are done on coupons cut from welded material?

Bend tests

Who established national standards in canada?

SCC

B31.3 is used for process piping. Where is the dividing line between it and Z662?

The emergency shutoff valve.

What ASME code is used for chemical plants and petroleum refineries?

B31.3

Construction management involves what 3 things?

Estimating, planning and controlling

An estimate consists of;

Measurement and pricing


E=M+P

What is required after a material takeoff is done?

Material requisition



B31.3 =

Power piping

B31.1 =

Process piping

ASME 1 =

Rules for construction of power boilers

ASME 4 =

Heating boilers

ASME 5 =

NDE

ASME 6 =

Rules for care and operation of heating boilers

ASME 7 =

Guidelines for the care of power boilers

ASME 8 =

Rules for construction of pressure vessels

ITP stands for:

Inspection test plan