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29 Cards in this Set

  • Front
  • Back

Two types of capacitors

Start and run what

What does a start capacitor do?

Help to start the motor


Extend the sine wave

What do run capacitors do?

They improve the efficiency of compressors

Primary problems with mechanical compressor failure

Lubrication


Flooding and slugging


Flooded start


Overheating

What of the main 4 issues with compressors can be disguised as a motor burnout

Lubrication issues

Culprit of too much oil & causes

Noisy unit


Multiple compressor changes


Someone added too much

Cures and what to look for ‘too much oil’

Signs of slugging, majority in piston area


Drain oil, correct compressor issue


Correct the piping & traps


Use oil separator if manufacture seems necessary

Too little oil causes & visual

Friction, seized components


Low refrigerant / load


Improper piping


Frozen evap /


Short cycling compressor

Too little oil cures

Correct charge / low load conditions


Correct install and piping


Clean and defrost evap


Correct short cycling of compressor

What is flooding

A continuous stream of liquid to the compressor

Flooding cures

Check and correct superheat

What is slugging?

When a big lump of refrigerant hits the compressor at once

Slugging causes

Severe overcharge (fixed metering)


Rev stuck open


Refrigerant and oil stuck in suction line by inlet

Slugging cures

Proper superheat


Correct piping

Flooded start is?

When refrigerant migrates to and fills the compressor with liquid, then it starts

Causes for flooded start?

Compressor colder than rest of system. Install / fix crank case heater

Components / uses of a start cap?

High micro farad rating


For increased starting torque


Have a ceramic sheep not remain in circuit


Have a bleed resistor


Replacement may not exceed 130% of original voltage rating

Components / use of a run cap

For run efficiency


In a metal case


Oil filled for internal cooling


Lower microfarad rating


Identified terminal for hot side (older models)


May not exceed 110% of voltage rating

How to check windings of a motor

Every terminal to ground


Measure c to r, c to s, r to s = total


C to r and c to s, c to r > c to s

Types of starting relays

Current relay


Potential relay


Solid state relay (positive temp coefficient)


Hot wire relay (thermal relay)

4 things about a current relay

Senses high current, closes


Opens after inrush current drops


No. Contacts


Cool has large diameter wire with few turns


Once it closes start windings enter circuit


If contacts don’t close, overloads trip eventually

4 things about potential relays

Removes start winding / cap from circuit


Has fine wire, many turns


N.c. Contacts


Relay is in parallel with start winding


Cool is between 2 and 5, contacts between 1 and 5


Contacts open when motor is at 75% max rpm


Position sensitive, closed by weight

Solid state relay facts

No moving parts


Very low resistance at start


As resistance grown flow stops

Hot wire relay facts

Uses a wire in series with windings, expands and contracts with current flow


2 sets of contacts


1. Takes out start windings


2. Acts as an overload

What does rsir stand for

Resistance start induction run

What does csir stand for?

Capacitor start induction run

What does cscr stand for

Capacitor start capacitor run

What does psc stand for

Permanent split capacitor

Which split phase motor setup has 2 separate configurations

Csir , current relay and potential relay