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104 Cards in this Set

  • Front
  • Back
What is the disadvantage or limitation of a fire tube boiler?
.
As pressure and temperature are increased, the thickness of the shell will also increase
A water tube boiler is considered to be a boiler that has?
Two drums and tube system used for direct heat transfer
Steam generating units used in a power generation primarily produce?
Superheated steam
A miniature boiler is built/ manufactured in accordance with?
ASME Section 1
A direst fired boiler with a maximum steam pressure of 207kpa (30psig) is constructed in accordance with?
ASME Section 1
A heating boiler is built in accordance with?
ASME section 4
ASME section 4
The feed water distributor pipe is installed in the boiler?
steam drum
Internal separators will produce
Dry saturated steam
what device will a power generation steam plant use between the high pressure and lower pressure turbines?
Reheaters
What is the primary function of an internal separator?
To separate wet saturated steam into dry superheated steam.
the two types of superheaters are?
convection and radiant
The feed water distribution pipe is located in the?
Lower space of the steam drum
Retractable soot blowers are used for cleaning?
radiant super heaters (stuff inside the furnace)
The piping system from the steam generator to the turbine would be built in accordance to?
ASME B31.1 Power piping
When rating a steel high pressure boiler the agency that would do this service is
SBI( Steel boiler institute)
Boilers built to ASME section 1 scope are
Gross rated
A process/heating boiler is rated at 1660000Btu. What is the EDR rating (steam)?
6916
A steam boiler rated for 60psig will produce 750BHP how many pounds of steam per hour is the boiler capable of producing?
25875 ( 750 x 970)
A high pressure boiler producing 12493lb/hr of steam would have a gross rating of
12121.8MBH
What principle is not normally used for rating high pressure boilers
Ft2 of heating surface
The Valve that acts as a safety first valve to prevent a backflow of steam is a
Stop and check valve
On a water tube boiler the feed water line is installed in the steam drum at
A level slightly below the normal operating water line
The water level in the boiler is controlled by a
Continuity probe
The max size of the blow off line is
2.5 inches
The min size for water column connections from the boiler is
1 inch
The item or trim that does not require a pressure gauge is the
Gauge glass
Safety valves shall be located on the
Reheaters
Instrumentation, controls and interlocks are found in
ASME Section 6
On a fire tube boiler the burner section is located in the
Furnace
A retractable soot blower on a water tube boiler is found in
The furnace area
Troubleshooting fuel controls and valves would best be handled by a
Gasfitter
Troubleshooting large moving equipment such as fans and ball mills would best be handled by a
Millwright
Blow off piping on a HP Boiler is covered under ASME code
Section 1
The Max size of blow off piping is
2.5inchs
The code that allows to discharge 75 c ( 170 f) of effluent into a drain is
The national plumbing code of Canada
A boiler feed water pump must be capable of delivering water pressure 3% greater than
A relief valve
A LP steam pump and receiver generates a max 138kpa (20psig) as per
Section 4
A pressure powered pump uses this energy force for power
Steam
The type of heat that a desuperheater controls is
Sensible heat
The type of force required on a venturie to move the boiler feed water is a
Vacuum
The bypass valve on a water makeup solenoid valve is normally a
Plug globe valve
If the economizer has a control valve incorporated upstream of the device
it must have a SRV
If the wrong valves are installed in the wrong locations on a blow off assembly you would most likely encounter this type of major damage to the valve/ valves
Wire drawing
On blow off vessel rendered 100% safe to work on what item must be checked before removing the hand hole/man way
Pressure gauge
The device required downstream of a turbine to produce clean dry steam is the
Oil separator
During shutdowns and scheduled maintenance this item must be inspected and verified to be reliable on the economizers
SRV
The desuperheater will have a buildup of material internally if you have poor quality
Demineralized water
Where does flash steam get heat from
HP condensate
What ASME section covers pressure vessels greater than 42.5 liters (1.5cu ft)?
VIII
A pressure relief valve is designed to relieve vapour?
False
Vessels serving as a cushion tank with a capacity of 454 liters (120 US gal) or less are not covered by ASME section I
True
What is a pressure relief device designed to do?
Reclose after opening
What is a rupture disc activated by?
Inlet static pressure
All pressure vessels within the scope of ASME Section VIII shall be protected with over pressure protection?
True
Where should a safety pop valve be located?
In the vapour space of the pressure vessel
What must the minimum inlet size be when two or more pressure reliefing devices are placed on one outlet of the pressure vessel?
Combined area of the inlets of the relief devices
Where there is a double seated valve gives the best service.
Constant demand
What type of valve is a pressure reducing valve?
Automatic valve
What is the recommended turn down ratio from the high pressure side to the low pressure side of a pressure reducing valve?
10 to 1
When PRV’s are piped in series what should the spacing between the valves be?
10ft
Sustained flows 5% below Cause valve seats to?
erode.
What is the condition in a pressure reducing valve where the valve disc is throttling close to its seat and does not know whether to open or close?
Hunting
The simplest of the pressure reducing valves is the ?
Single seated valve
What is the recommended change in pipe sizes before or after a pressure reducing valve?
1 or 2 pipe sizes
What will turning the set screw or the hand wheel clockwise on a single seated PRV change?
Increase down stream pressure
What is to be provided when the downstream equipment is designed for a pressure lower than the supply pressure entering a pressure reducing valve?
A safety or pressure relief valve
When steam is the primary heat source how should a strainer be installed in the piping to the pressure reducing valve?
On its side
1The Cv factor is determined experimentally and gives the GPM of water that a valve will pass with what pressure drop?
1.0 psi
Excessive velocity through a pressure reducing valve will result in
Noise
Condensate from the steam entering the pressure reducing valve should be removed by a?
Separator
What are two gases used to pressurize a HTHW system?
Steam and Nitrogen
What type pf vent is used on a HTHW system?
Manual
How does the HTHW boiler differ from a HP steam boiler?
Boiler Nozzle
System pressure is maintained above saturation temperature so HTHW will flash?
False
How does LP steam created in a HTHW system
Immersion generator
Why is the systempressure maintained above saturation temperature of water?
So HTHW will not flash to steam
Why can smaller diameter lines be used for HTHW systems?
HTHW has a higher thermal capacity
Why is the expansion drum elevated when using a steam pad for pressurization?
To prevent a cavitation of the pumps
All boilers for HTHW systems are designed in accordance with ASME Section I
True
Which Alberta authority has the power to enforce the ASME regulations?
ABSA
What registered CRN is given for New Brunswick?
7 (2 for Alberta) {refer to chart on pg 16 of HTHW plants 305c}
What is the most common heat exchanger found in industrial applications?
Shell and Tube type
Do not clean out exchangers with (BLANK( when operating fluids are of a flammable or hazardous nature.
Air
A slight sludge or scale coating on the tubes greatly (BLANK) the heat transfer efficiency
Decreases
The medium that supplies the heat to the heat exchangers is specified when?
First
Tube to tube heat exchangers may be the best choice for (BLANK) situations because the single tube passage creates higher velocities.
Low flow
What is the suggested max distance for bands on a 13mm (1/2”) tracer line
450mm (18”)
How much of the plant steam is consumed by process tracing lines?
small amounts
In general he percent of steam locations in a hydrocarbon processing plant are?
70%
Which type of glycol has the best heat transfer capabilities?
Ethylene
Excess steam is vented to atmosphere on a flash steam system by?
A backpressure valve
When steam is exhausted to the atmosphere by a turbine it is considered to be a Condensing Plant
False
When hot condensate re-evaporate it is referred to as?
Flash Steam
What velocity does ASHREA recommend for proper separation of flash steam in a flash vessel?
10 ft/ sec
Which ASME code is referenced when a flash vessel 6 inches in diameter is used?
B31.1
What is a series flash steam recovery steam system called?
A Cascade system
What type of pressure does a backpressure valve control?
Upstream pressure
What is the most important dimension on a flash tank?
Diameter
When 2000 lb/hr of condensate from a source at 100 psig is flashed to 10 psig what is the weight of the LP steam available?
212
In general which piece of equipment produces usable exhaust steam ?
Turbine
What type of force is used to remove moisture from vapour in an exhaust head?
Centrifugal
What is another term used when referring to a backpressure valve?
Surplussing valve
Why is the size of the flash vessel important?
It prevents carryover
In a flash steam system water logging of equipment is caused when?
Steam space pressure is less than flash vessel pressure