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96 Cards in this Set

  • Front
  • Back

One of the oldest testing methods

Electromagnetic testing

--- discovered that a compass placed bear a wire transmitting an electric current tends to set itself perpendicular to the wire.

Oersted

The first scientist who discovered the effect of electromagnetic induction

Faraday

The first practical system for measurement of flux leakage fields was discovered by..

Hasting

Eddy current testing is based on the principles of

Electromagnetic testing

Means using electricity and sound waves

Electromagnetic

Magnetic flux leakage can be used by using what techniques

Magnetic particle testing (wet or dry), hall effect probe, and induction coil

The presence of ----- on or near the surface of a test object disturbs the magnetic flux lines and results in a local leakage field around the ----

Discontinuity

How many levels of nondestructive personnel certification are there

3

Qualification of nondestructive testing personnel should involve

Training, experience, and pass written and practical test

The electromagnetic field produced around the coil is directly proportional to

Magnitude of applied current,rate of change in current, and coil parameters

---- is defined as the movement of electrons through a conductor

Electrical current

The unit of electromagnetic force is called

Volt

The unit of resistance is

Ohm

Ohms law is stated in this equation

E=ir

The resistance of a coil is determined by

The length of wire used to wind a coil

The frequency of an alternating current is defined as the number of cycles of current that occur in one

Second

The opposition to changes in alternating current flow through a coil is

Inductive reactance

The unit of impedance is

Ohm

-- and the -- cause results that occur 90 degree out of phase with each other

Resistance and the inductive reactance

A basic Eddy current instrument circuit consists of

Alternating current source, test coil(s), and display apparatus

A display apparatus in an Eddy current instrument circuit can consist of

Analog meter, cathode ray tube scope, lcd

A Wheatstone bridge circuit consists of

Alternate current source, balancing resistors, display apparatus, and testing coil

When a test coil is placed on or near a test subject

The impedance of the coil changes

When the bridge in a Wheatstone bridge is in balance

The display apparatus will read 0

--- occurs in the electromagnetic field of the coils assembly

Signal modulation

Signal excitation, signal modulation, signal demodulation, and signal display are considered

Internal functions of an Eddy current instrument

The purpose of signal preparation is to

Amplify the probe signal and reject extraneous noise

The signal to noise ratio is defined as

The ratio of signals of interest to unwanted signals

It is standard nondestructive testing industry recommendation that signal o noise ratio should be at least

3:1

The purpose of saturation coil

To improve signal to noise ration


What would the best coil be to use on a 2 in tube

The 213 coil would be the best

In setting the sensitivity on the unit what must you make sure of

Equal amplitude of alarm around the standard at 3 6 8 12 locations

Why is it important to demag the tube after testing

To remove as much residual magnetism as possible

What is the easiest discontinuity to pick up on our unit

A short abrupt type

If you increase the number know the sensitivity setting do we get an increase\decrease in sensitivity

Increase sensitivity

What causes a defect to be detected on the ec

There is a change in the coils impedance

What are the acceptance standards of the test

Only acceptable material that has passed being compared to a standard is to be passed

What are the different types of artificial defects in standards

Drilled holes, 1\4 filed transverse notch, longitudinal notch, and an ID chip

How do you mark a reject

Put reject tape on both sides of the reject

How do we set the end suppression

Set it to shut off as the tube end approaches

What must we do if you run your standard and it doesn't pick up

Recalibrare and rerun all the material since the last acceptable standard check

If the alarm sounds on the unit what does that mean

That a spot on the tube is interrupting at least as many Eddy currents as the reference standard

What Is the operating frequency of your unit

5 khz

If a defect seems to move on the piece being tested what could be the cause

Could be something in the tube

Is the conductivity affected by temperature

Yes

What must be done after a tube has been tested

Demaged

How do we electronic center the standard

Use the centering unit adjust meter to the centering position

How often should the standard be run

Beginning of the end of every order and every shift. Every 2 hours of long order. Anytime you suspect some things wrong

The readout mechanism is the part of the Eddy current instrument that

Quantified the change in the test coil impendance

The read out mechanism can be

Module that is plugged into the test set, integral part of the system, or separate device connected to the system

The indicating device used in an Eddy current test system

should meet the adequate speed,accuracy and range needed

There a typically two typed if read out mechanisms used in Eddy current instruments

Analog meters and digital displays

Audio alarms indicate only

Qualitative information that nay be caused by abnormal conditions

The strip chard recorder is

A read out device that produces permanent and fairly accurate record

When evaluating a liquid crystal display the following factors should be considered

Matrix type, resolution, and input viewing angle

The combination of components from different test frequencies is known as

Digital mixing

Crts give contentious presentation of signals and are considered

Accurate

Digital storage and digital mixing are types of

Digital displays used in Eddy current testing

A surface probe can also be called

Flat coil and absolute coil

The magnetic field produced by a surface coil is approximately the size of the

Coil

Encircling coils are used to test ____ diameter surfaces of objects

Outside

Encircling coils are used to located discontinuities that are___ or ___ to the length of the rod

Parallel or longitudinal

The following are could that are used to inspect test objects from the inside diameter

Bobbin coils, inside coils, inner diameter coils

Test coil arrangements can be

Absolute differential and hybrid

Absolute coil arrangements can can be

Single and double

Differential coil arrangements can be either

Self comparison or external comparison

The through transmission technique involves inducing eddy currents into the subject by

A transmitting coil places on one side of the material and the presence of eddy current is sensed by a receiving coil placed on the opposite side of the material

The following are factors that affect the choice of test coils

Frequency, sample rate, digitization , excitation, horizontal and vertical deviation, gain linearity, quadrature rate, sample rate, bandwidth

Magnetic flux leakage is an electromagnetic technique that can provide quick assessment of the integrity of

Ferromagnetic materials

Magnetic flux leakage can be detected using the following sensord

Induction coil and hall effect

A ligament magnet can be considered an

Agglomeration of domains

The law of magnetism states that

Like poked repel and unlike poles attract

The unit of flux density is

Gauss

Flux density is defined as the number of lines of force

That pass through a given area at a right angle to the lines of force

According to the right hand rule, the direction of the magnetic field around the wire depends

On the direction of the current flow through the wire

If straight wire is wound into a coil

The lined of force encircling the wire form the magnetic field inside and outside the coil

All ferromagnetic materials have certain magnetic properties that are specific to that material

Magnetic hysteria

Magnetic permeability is calculated by the formula

U=b\h

Flux leakage sending elements can be the following

Hall effect sensors, inductive coil sensors, and flux gate magnetomer

Ferried are usually used in

Pick up inductive sensors

Ferrite materials have high or low electrical conductives

Low

In inductive coil applications, pick up could should be used to generate

Voltages not currents

When a voltage develops across the two faces of the crystal in a hall effect sensors, the voltage is

Proportional to the strength of the magnetic field

The flux gate magnetometer is also referred as

Forster probe and ferry probe

The flux density in an inductive coil must change through the coil in order to

Produce a signal

Hall elements are made of

Semiconductive materials

The following are considered methods of magnetic leakage field detection

Magnetic tape system, magnetic particles, and magnetic resonance sensors

Magnetic resonance sensor application is based on

The fact that characteristic atomic frequencies also depend on the strength of the magnetic fields

The approximate maximum of depth LG eddy current in our tubes is

1\4 in

Loop on graph

Hysteresis loop

Weird backwards u symbol

Permability

O symbol with tail

Conductivity variable

The depth of penetration decreases

If you increase the frequency

The time it requires to complete one cycle

Period

Unit of frequency

Hertz