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35 Cards in this Set

  • Front
  • Back

Manufacturing processes, Manufacturing system, Materials management, People management, Quality management

5 important components for manufacturing operation

Facilities manager, Production Line manager, Materials manager

Whom among those under the manufacturing director are directly involved in the production process?

Quality manager, IT manager

Whom among those under the manufacturing director are NOT directly involved in the production process?

Procurement manager, Inventory manager, Scheduling manager

Who are under the materials manager?

Experience curve

It describes how cost varies with volume

Manufacturing technology

Refers to the application of various processes, techniques and tools for transforming raw materials into finished goods on a large scale

Manufacturing technology

Its goal is to efficiently and cost-effectively produce high-quality goods

Job-lot or one-off, batch, mass, continuous or process

What are the 4 types of production system?

Job-lot or one-off production

Requires careful planning, with limited opportunity to learn between projects

Batch production

A batch of a given product is built, after which the manufacturing equipment is set up for a run on a second product

Flexible Manufacturing System (FMS)

Provide several advantages in an environment where customer requirements are changing

Mass production

The same product is made continuously on a dedicated production line

Organization’s strategic goals, resources available to the company, product market characteristics

The Three Element of the Strategy

Organization’s strategic goals

Aims to meet differing customer requirements in order to target niche market

Resources available to the company

Include resources both outside and within the org

Product market characteristics

Market demands that products are changed frequently may be necessary to build in small batch sizes

Global operation

Refers to the strategic planning, coordination, and optimization of engineering activities within the global and complex operational environment

Logistics

The total concept encompassing the flow of goods from the supplier through manufacturing plant and out to the customer

Logistics

Covers procurement, goods receiving, work in progress, stock control, finished goods stores and distribution to the customers

Just In Time (JIT) and Materials Requirements Planning (MRP)

2 types of materials control techniques

Equipment set-up cost

Determines the size of the batch production

Organization’s strategic goals, resources available to the company, product market characteristics

The Three Elements of Strategy

Materials Requirements Planning

A method for ordering and scheduling materials needed for production and extended to other areas

Materials Requirements Planning

Often referred as manufacturing resource planning

Quality

Used for products or services if they meet the expectation of the customer

Business objectives, Applications review, Technology choice, Transition plan

Major steps in IT projects

Information quality, Financial control, Operations control, communications, executive teamwork, decision making, organizational structures

Give at least 3 benefits of IT system

Mass production

The same product is made continuously on a dedicated production line

Continuous or process production

Associated with chemical and oil industries where the plant runs continuously with the same inputs & outputs and little operator intervention is needed

One-off

Most prone to risk

Continuous

Most standardized process

One-off

Has the most management discretion

Continuous

Requires the most constancy of resources

One-off

Involves management decisions the most

ContinuousF

Has the most impact on market changes