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55 Cards in this Set

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Title of core 4

Operate rice harvesting and threshing machinery and equipment

Is a process of collecting or gathering the mature rice crop from the field

Harvesting

Is a process of separating the grains from the rest of the cut crops

Threshing

Actions involved in harvesting using combine harvester

Cutting


Handling


Stacking


Threshing


Cleaning


Bagging/packing


Hauling



Two ways to harvest

Manual


Mechanical

Manual harvesting uses _________

Sickle

Mechanical harvesting uses _______

Combine harvester or thresher

Importance of proper harvesting

Maximize the yield


Minimize losses or damage

Maturity of rice required for manual harvesting

80-85%

Maturity of rice required for mechanical harvesting

90-95%

Basis to consider before harvesting

1. Maturity


2. MC


3. Variety


4. 28-35 days after heading for dry season; 32-38 days after heading for wet season

What is the right MC of rice before harvesting in wet season.

20-25%

Effects of harvesting too early

Higher grain breakage during milling


Unfilled grains


Low yield


Low germination


Low variety


HULLL

Effects of harvesting too late

Shuttering


Lost of profits


Losses due to pest,rats,birds,rice bugs


Cutting the mature panicles above the ground

Reaping


Manual harvesting uses sickle tool that cuts how many centimeters above the ground?

15-25 cm

Long duration variety

130-136 days

Medium duration variety

113-125 days

Short duration variety

110-below

Is a machine that cuts and gathered

Reaper

Advantage of manual cutting

Effective in almost all land condition

Disadvantage of manual cutting

Labor intensive

Manual harvesting requires how many person

5 person per day per ha

Reaper cutting width


1.5 m

2-4ha/day

Reaping capacity

Advantage of mechanical reaping

Low labor requirement

Disadvantage of reaper

Difficult To reap in lodge crop

Kinds of Threshing

Manual


Mechanical

Methods of manual threshing

1.Pedal thresher


2.trampling


3.threshing rack


4.flail or sticks





Parts of pedal thresher

Threshing drum


Base


Transmission unit


Foot crank

Manual threshing that uses feet of animal

Trampling Uses feet or animal

Types of mechanical thresher

1.hold-on threshers - only panicle are feed to the machine


2.feed-in type

Removing immature unfilled and non-grain material

Cleaning

Process of cleaning grains


Screening/sifting 1.4mm or less


Seed cleaning


Seed grading


Seed purity


Stacking or piling


Winnowing


Field drying


bagging




5S WFB

Size of screen hole

1.4mm or less

Semi-mechanical system

Combination of manual reaping and mechanical threshing

Factors to consider in harvesting system

1. Availability of labor


2. Availability of capital to purchase equipment


3. Field layout and field accessibility


4. Rice variety


5. Demand for quality of rice

Guidelines on harvesting

1.Harvest at the right time with the right MC


2. Avoid delays in threshing after harvesting


3. Use proper machine settings when using a threshing machine


4.clean the grains properly after threshing


5. Dry the grains immediately after threshing

HAU CD

Harvesting system

Traditional - manual reaping, manual threshing


Semi - mechanical - manual reaping plus threshing and reaping. Reaping plus threshing by machine. Stripper harvesting plus threshing by machine


Combine harvesting - mini combine, small Rice combine, large combine


Harvesting action in 4 ways


1.Tearing action with a rough serrated edge


2.Two element scissors type action


3. high velocity single element impact with sharp or dull edge


4.Slicing action with a sharp tool


TTHS

Machine to cut grain crops

Reaper

Separate the grain form the harvest crop

Thresher

Components of thresher

1.concave


2.threshing cylinder


3.cleaning unit

Parts of thresher

1.engine


2.feeding tray


3.threshing chamber


4.straw thrower


5.screen - oscillating screen, perforated screen


6. Blower


7.output chute


8.windboard


9. Feeding port


10. Cylinder


11. pegtooth


12. concave


14.pulley


15.belt


16.engine base


17.rasp bar


Efficient distance of pegtooth and concave

13-19mm

Parts of Threshing chamber

1. Cylinder


2. Pegtooth

Threshing elements

1.Pegtooth


2.raspbar


3. Wire loop


4. Hammer mill type




Operation of harvesting and threshing

Combine harvesting

Function of combine harvester

1.Feeding the standing crops to the cutter bar with the help of reel


2. Cutting the crop (harvesting)


3. Feeding the crop to threshing unit


4. Threshing the crop


5.separating the husk from the grain


6. Cleaning the grain


7. Conveying and storing the grains

Process flow of combine harvester

Gather - cut (header)


Convey (feeder house)


Thresh (threshing cylinder)


Separate (separator)


Straw


Convey (clean grain auger)


Store (grain tank)


Unload(unloading auger)


Grains


Parts of combine harvester

1. Cutter bar


2. Reel


3. Header auger


4. Conveyor


5. Stone trap or destoner


6. Threshing section


7. Cleaning section -blower ,top adjustable sieve, bottom sieve, straw walker, sub conveyor


8. Grain auger


9. Tailing auger


10. Fuel tank cap


11. Crawler


12.ignition switch


13. Off button


14. Throttle lever


15. Park brake


16. Threshing lever


17. Blower lever


18. Steering stick

Actions involved in harvesting

Cutting


Handling


Stacking


Threshing


Cleaning


Bagging/packing


Hauling


Storing

right MC to harvest rice during dry season

18-21%

threshing speed

800 rpm

How many days after harvest to thresh palay

1 to 2 days