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83 Cards in this Set

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Heating and cooling control parts

A sensor


A comparator or null detector


A transmitter

Sensors - sense changes in the controlled variable of the controlled medium and return those changes to the controller for evaluation.

Three types


Temperature sensors


Pressure sensors


Humidity sensors

Bimetallic strip

Bimetal strips - predictable bending movements of both metal pieces due to different coefficients of linear thermal. Bending movement is based on temp.

Other temp sensors

Back (Definition)

Other temp sensors


Helix bimetal


Disk bimetal ( Defrost control)

Back (Definition)

Spring bimetal in thermostat

Back (Definition)

Rod and tube sensor

Back (Definition)

Pneumatic rod and tube sensor

Back (Definition)

Fluid-filled Bellows

The fluid expands and contracts in response to the internal pressure change that the temp change in an attached temp sensing element causes

Remote bulb sensor

Works well in direct contact with refrigerant flow in tubes, airflow in ducts or coolers

Averaging element

Fluid filled capillary tube that measure temp across an area, such as duct opening.

Fast Response element

Has a specific use in the refrigeration industry.


Decreased response time due to small amount of fluid in sensor and large proportion of temp conductive material onbthe outside of the sensor.

Electronic temp sensors

Electric sensors experience a resistance change in response to a change in its controlled variable

Electronic temp sensors

Electric sensors experience a resistance change in response to a change in its controlled variable.


Extremely accurate

Timers

Time initiated time terminated


Time initiated temp terminated


Time initiated pressure terminated

Relay timers

Delay in make


Delay on break

Electromechanical time delay relays and electronic time delay relay

Timer circuit consists of a heater in proximity to a bimetal switching element in electromechanical

Defrost

Medium temp - Offcycle defrost


Low temp - Active defrosting

Oil return

Low temp system - pump down or pump out method


Low temp crankcase heater

Low temp system - short cycling limitation

Delay on break timer


Pump out


Compressor capacity control methods


CPR valves - cor type valves

High discharge temp problem


Only in low temp ref systems due to high compression ratio

Insulation of suction line


Compressor water jackets


Fancooled compressor


Discharge line temperature limit controller

Temp control parameters

Cut in temp (high)


Cut out


Differential


Overshoot


Undershoot

Proportional control

PI -Proportional mode


Proportional plus integral


Proportional plus integral plus derivative mode

Constant cut in thermostat

Off cycle defrost at 2.8 c

Thermodisk thermostat

Med and low temp


Fixed factory set cut in and cut out

Pump down control system

Med temp walk in coolers


Usually less than 5 ton


Low pressure controller - close on rise at increasing crankcase pressure ( EPR valve)

Pump out control system - low temp walk in freezer

Addresses the problem of short cycling that is shortcoming if pump down system

HVAC thermostatic controls

Control mode - on/off and continuous ( proportional control mode) features like auto automatic reset control

HVAC thermostatic controls

Control mode - on/off and continuous ( proportional control mode) features like auto automatic reset control

HVAC thermostatic controls

Control range - maximum and minimum values between which you can set a control.


Actual operating range may be smaller or narrower than the control range.

HVAC thermostatic controls

Control function - relates to the purpose and flexibility of a control. Eg night setback

Thermostat

Zone thermostat -Primary zone controller. Part of unitary control and BAS. Attach to LAN local area network, provide inputs to UC and BAS

Thermostat

Zone thermostat -Primary zone controller. Part of unitary control and BAS. Attach to LAN local area network, provide inputs to UC and BAS.


Low ambient limit thermostat- prevent compressor from running if ambient temp is too cold. Usually 10 C.


Protect compressor operates in cold ambient temp eg: large amount of refrigerant dissolved in crankcase oil.


Changeover thermostat and enthalpy controller -


Low ambient temp limit - stop compressor and cooling


Free cooling economizer cycle - air cond fans bring outdoor air into building through fresh air dampers. Usually at 10-15 c.


The more humid the ambient air, more effectively enthalpy controller operates

Thermostat

Zone thermostat -Primary zone controller. Part of unitary control and BAS. Attach to LAN local area network, provide inputs to UC and BAS.


Low ambient limit thermostat- prevent compressor from running if ambient temp is too cold. Usually 10 C.


Protect compressor operates in cold ambient temp eg: large amount of refrigerant dissolved in crankcase oil.


Changeover thermostat and enthalpy controller -


Low ambient temp limit - stop compressor and cooling


Free cooling economizer cycle - air cond fans bring outdoor air into building through fresh air dampers. Usually at 10-15 c.


The more humid the ambient air, more effectively enthalpy controller operates

Changeover thermostat and enthalpy controller -


Low ambient temp limit - stop compressor and cooling


Free cooling economizer cycle - air cond fans bring outdoor air into building through fresh air dampers. Usually at 10-15 c.


The more humid the ambient air, more effectively enthalpy controller operates

Changeover thermostat and enthalpy controller -


Low ambient temp limit - stop compressor and cooling


Free cooling economizer cycle - air cond fans bring outdoor air into building through fresh air dampers. Usually at 10-15 c.


The more humid the ambient air, more effectively enthalpy controller operates

Mixed Air Thermostat


(Mixed air controller)

Proportional temp controllers, control the damper actuators of an economizer..


Typical set point mixed air is 10-15c


Mixed air thermostat actually a mixed air controller

Mixed Air Thermostat


(Mixed air controller)

Proportional temp controllers, control the damper actuators of an economizer..


Typical set point mixed air is 10-15c


Mixed air thermostat actually a mixed air controller

Evaporator low limit thermostat

Prevent compressor when evaporator is too cold.


Ac should never operate below 32F or 0C


Prevent evaporator from freezing because it stops the compressor during these conditions

High limit Thermostat

Interrupt heating cycle in response to excessive temp that inadequate airflow causes.


Set-point 80-104C


Safety device


Never bypass or replace with high set point thermostat.

Roll out limit thermostat

Interrupt heating cycle during primary burner rollout condition


Roll out - main burner flame and glue gases remain in burner compartment, where they cause flame and heat damage, rather than being exhausted through the flue.


Reasons are inadequate flue draft, cracked or fouled heat exchanger, negative building static pressure, damaged or misaligned burners.

Roll out limit thermostat

Interrupt heating cycle during primary burner rollout condition


Roll out - main burner flame and flue gases remain in burner compartment, where they cause flame and heat damage, rather than being exhausted through the flue.


Reasons are inadequate flue draft, cracked or fouled heat exchanger, negative building static pressure, damaged or misaligned burners.

Spill limit Thermostat

Interrupt heating control circuit if appliance has a backdraft problem


Backdraft - when hot flue gases spill out of flue hood rather than drawing up the flue vent.


Because of negative building pressure, plugged flue vent or incorrectly sized flue vent.

Fan control thermostat

Prevent supply air fan from starting until the heat exchanger warms to a preset minimum temperature.


Improve comfort and it also prevent heat exchanger from cracking as a result from erratic and unbalanced cooling

Fan control thermostat

Prevent supply air fan from starting until the heat exchanger warms to a preset minimum temperature.


Improve comfort and it also prevent heat exchanger from cracking as a result from erratic and unbalanced cooling

Fan control thermostat

Prevent supply air fan from starting until the heat exchanger warms to a preset minimum temperature.


Improve comfort and it also prevent heat exchanger from cracking as a result from erratic and unbalanced cooling

Electromagnetically time delay relay (TDR) and sequencer

Provide delay on make and delay on break timer action to control circuits


TDR has a heater as an actuator and bimetal switch as a transmitter.


Problems:


TDR is sensitive to ambient temperature changes


And costly

Electronic delay on make timer

Control sequencing by time delay in stating sequence of multi stage condensing units.


There is no current flow through device until the time delay on setpoint knob is complete

Electronic delay on make timer

Control sequencing by time delay in stating sequence of multi stage condensing units.


There is no current flow through device until the time delay on setpoint knob is complete

Electronic delay on make timer

Control sequencing by time delay in stating sequence of multi stage condensing units.


There is no current flow through device until the time delay on setpoint knob is complete

Electronic delay on break timer

Function exclusively as anti short cycle timers for HVAC applications

Night set back time clock

Force HVAC system into energy conservation mode.


Modern electronic zone thermostat includes the night set back feature as an integral function

High pressure limit controller

I truly cooling control circuit during excessive ref pressure in condensing unit.


Protect compressor and other system components.

High pressure limit controller

Interrupt cooling control circuit during excessive ref pressure in condensing unit.


Protect compressor and other system components.

Unloaded pressure controller

Close on fall


Operate unloaded solenoids which increase or decrease ref or oil pressure that applies to compressor unloaded mechanisms

Unloaded pressure controller

Close on fall


Operate unloaded solenoids which increase or decrease ref or oil pressure that applies to compressor unloaded mechanisms

Condenser fan controller

Maintains a minimum discharge pressure in HVAC condensing unit by cycling the condenser fans off and on in response to discharge pressure, ambient temp or liquid line temp


Prevent damage to:


Compressor motor windings if there is overheat due to low refrigerant charge.


Protects compressor valves and bearings during evaporator freeze ups and low load conditions

OFC

Protect compressor from failure as a result of insufficient lubrication

Static pressure controller

Senses building or duct static pressure in conjunction with various damper operations or a variable speed motor, attempts to maintain a minimum static pressure

Combustion Air proving controller

Ensure that sufficient air volume moves through gas fired appliances heat exchanger to allow safe ignition and proper combustion

Actuator and positioners

End control devises


Use information from all input devices to make end control devices act to satisfy temp needs of space or process that cools or heats


Actuators are electrical motors with gear box.


Air mixing temperature control systems use a motorized actuator as a proportional damper positioner

Actuator and positioners

End control devises


Use information from all input devices to make end control devices act to satisfy temp needs of space or process that cools or heats


Actuators are electrical motors with gear box.


Air mixing temperature control systems use a motorized actuator as a proportional damper positioner

Economizer actuator motor

Mix outside air with warm return air from the control zone and return mixed air back to zone


Low cost air conditioning uses outside air to air condition a space

Economizer actuator motor

Mix outside air with warm return air from the control zone and return mixed air back to zone


Low cost air conditioning uses outside air to air condition a space

Static pressure damper positioner

The actuator opens an exhaust damper with an increase in building static pressure


Maintains volume of supply air

Duct static pressure control

As duct static pressure increases above the controller set point, the damper damper tend to close and reduce the amount of air that enters the supply fan. The reduction in volume of supply air leads to a drop in the static pressure.


Conversely when duct static pressure drops too low, the dampers open and allow pressure to rise.

Electronic overload


All electronic overloads are rated for pilot duty operation

Sensor for overloads sense either temperature or current and often mount externally from the overload device

Ignition controller

Sub components of most natural gas fuelled heating control systems


Initiate the combustion process for the heating cycle safely

Ignition controller

Sub components of most natural gas fuelled heating control systems


Initiate the combustion process for the heating cycle safely

Condenser fan speed controllers


Are placed in single printed circuit board (PCB)

Maintain the head pressure of HVAC condensing unit by cycling or varying the condenser fan speed during low ambient conditions

Condenser fan speed controllers


Are placed in single printed circuit board (PCB)

Maintain the head pressure of HVAC condensing unit by cycling or varying the condenser fan speed during low ambient conditions

Smart Relay and Programmable Logic Controller (PLC)

Computerized modular control systems, replace nearly all hard wiring and most of the relays and timers.


They have Central processing unit (CPU) that execute program that directs the functions of the control system by semiconductor switching.


Manufactures pre programs these devices and allow the installer to input some variable changes

Electronic single zone Thermostat

Have semiconductor sensors, may use internal CPU based algorithms to reduce controller deviation.


Use relay contact points to interface with electrical control system


HVAC are similar to ref but are diff in following ways:


More complex controller and algorithm to reduce controller deviation and provide more switching options


HVAC are more decorative and user friendly


Low voltage 24 vac


While ref thermostats are 120/240 Vac

Integrated Modular Controller (IMC)

Provide all the functions necessary to control an HVAC machine on a single PCB


You can use manufacture software and an operator interphace to configure IMC


May networked to a building automation system or supervisory terminal.


Light emitting diode (LED) display provides the operator with error codes.

Economizer Module

Printed circuit board with an enclosure


24 vac


Output analog signal to position proportional actuator


Two solid state external sensors, which are outdoor air sensors and mixed air sensor


Sometime have co2 sensor provide demand ventilation air to a zone and building

Specific refrigeration control systems

Back (Definition)

Specific HVAC control systems

Back (Definition)

Two adjustments of economizer module

Back (Definition)

Closed loop system

Back (Definition)

Electronic control system


Output signals

Back (Definition)

NEMA symbols

Back (Definition)

NEMA symbols

Back (Definition)

NEMA symbols

Back (Definition)

NEMA symbols

Back (Definition)