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169 Cards in this Set

  • Front
  • Back

Concrete

An artificial, stonelike building material made by mixing cement and various mineral aggregates with sufficient water

Cement

A calcined mixture of clay and limestone

Natural cement

-A naturally occuring clayey limestone



-Produces hydraulic cement when pulverized

Pozzolan

-A siliceous material that reacts chemically with slaked lime in the presence of moisture to form a slow hardening cement



-also pozzolana, pozzoulana

Tricalcium silicate

-About the one half volume of portland cement



-responsible for the hardening or early gain in strength of the cement

Dicalcium silicate

-about one quarter of the volume of portland cement



-responsible for the aging or long term gain in strength of the cement

Tricalcium aluminate

-about one tenth of the volume of portland cement



-responsible for the initial setting of the cement

Portland cement

A hydraulic cement made by burning a mixture of clay and limestone in a rotary kiln

Type I: normal

A portland cement used for general conctruction

Type II: moderate

-A portland cement having a reduced content of tricalcium aluminate



-construction of large piers and heavy retaining walls

Type III: high early strength

-A very finely ground portland cement having an increased content of tricalcium silicate



-used when early removal of formwork is desired or in cold weather construction

Type IV: low heat

-A portland cement having reduced content of tricalcium silicate and an increased content of dicalcium silicate



-construction of massive concrete structures, as gravity dams

Type V: sulfate resisting

-A portland cement having a reduced content of tricalcium aluminate, lessening the need for gypsum



-Normally added to cement to retard its setting time

White portland cement

-A portland cement produced from raw materials low in iron oxide and manganese oxide



-give concrete its gray color

Clinker

A fused mass of incombustible matter resulting from heating in a kiln

Calcine

To heat a substance to a high temp but without melting

Cement paste

A mixture of cement and water

Fine aggregate

Aggregate consisting of sand having a particle size smaller than 1/4 in.

Coarse aggregate

Aggregate consisting of crushed stone, gravel, or blast furnace slag

Perlite

-A volcanic glass expanded by heat



-Also pearlite

Vermiculite

Mica expanded by heat into very light, wormlike threads

Admixture

-Any substance other than cement, water or aggregate added to a concrete or mortar mix to alter its properties



-Also called additive

Air-entraining agent

Admixture that disperses entrained air in a concrete or mortar mix to increase workability

Accelerator

Admixture that hastens the setting and strength development of a concrete, mortar, or plaster mix

Retarder

Admixture that slows the setting of a concrete

Surface-active agent

-Admixture for reducing the surface tension of the mixing water in a concrete mix



-also called surfactant

Water-reducing agent

-Admixture for reducing the amount of mixing water



-also called superplasticizer

Abram's law

-A law postulating that with given concrete materials, curing and testing conditions, the compressive strength of concrete is inversely proportional to the ratio of water to cement



-D.A Abrams in 1919

Water-cement ratio

The ratio of mixing water to cement

Sack

-A measure of portland cement



-also called bag

Slump test

A method for determining the consistensy and workability of freshly mixed concrete by measuring the slump of a test specimen

Slump

A measure of the consistency and workability of freshly mixed concrete

Consistency

-The relative ability of freshly mixed concrete or mortar to flow



-state of fluidity of the mix

Plastic mix

Flows sluggishly without segregating and is readily molded

Dry mix

-Containing little water or too much aggregate in relation to other components and having little or no slump



-also called stiff mix

Wet mix

Having a relatively high water content and runny consistency

Slump cone

An open ended, truncated cone of sheet metal

Compression test

A test for determining the compressive strength of a concrete batch

Cast-in-place concrete

-concrete deposited, formed, cured, and finished



-also called cast-in-site concrete

Time of haul

The period from first contact between mixing water and cement

Placement

The process of depositing and consolidating freshly mixed concrete

Ready-mixed concrete

Concrete mixed at a batch plant for delivery

Shrink-mixed concrete

Concrete partially mixed at a batch plant

Transit-mixed concrete

Concrete dry batched at a batch plant

Agitator truck

A truck equipped with a rotating drum to prevent segregation

Truck mixer

a truck equipped with a rotating drum and a separate water tank

Concrete mixer

A machine having a revolving drum

Buggy

A cart, often motor driven for transporting heavy materials

Core test

A compression test of a cylinder

Direct placement

Discharging of freshly mixed concrete directly into a form

Free fall

The descent of freshly mixed concrete into a form without the aid of a drop chute

Drop chute

Chute for containing and directing a falling stream

Chute

Include trough or tube for conveying free flowing materials

Pneumatic placement

Delivery of concrete, slurry or plaster by a pipeline or hose

Gunite

-Lightweight concrete construction consisting of a mixture of cement



-also called shotcrete

Consolidation

Process of eliminating voids other than entrained air

Spading

Withdrawals of a flat, spade-like tool

Rodding

Withdrawals of a rod

Vibration

Moderately high frequency oscillations of a vibrator

Vibrator

Electric or pneumatic oscillating tool

Segregation

Separation of coarse aggregate from the mortar or of water

Stratification

Separation of an excessively wet or over vibrated concrete mix

Bleeding

Emergence of excess mixing water

Laitance

Milky deposit

Finishing

Process of leveling, smoothing, compacting and treating a newly placed concrete

Screed

Wooden or metal straightedge

Screed

Firmly established grade strip or edge

Float

Flat tool for spreading and smoothing a fresh concrete

Bull float

A float having a large flat blade

Darby

Long wooden or metal straightedge for smoothing a fresh concrete

Trowel

Any of various flat bladed hand tools

Power trowel

A portable machine having steel trowels

Edger

Trowel having long, curved lip for rounding the edges

Pavement saw

Wheel mounted rotary power saw

Set

Assumption of a rigid or hard state by concrete

Cure

To maintain a newly placed concrete at required temp for the first seven days

Heat of hydration

Heat generated by the process of hydration

Hydration

Substance combine chemically with water

Architectural concrete

Exposed concrete work requiring special care in the selection of materials

Dry-shake finish

A colored finish produced by sprinkling a dry mixture of cement

Beton brut

Concrete left in its natural state after formwork is removed

Float finish

A fine textured finish obtained by smoothing a fresh concrete

Broom finish

A striated finish obtained by stroking a broom or stiff brush

Exposed aggregate finish

Decorative finish produced by sandblasting

Trowel finish

Dense, smooth finish obtained by working a fresh concrete with a steel trowel

Swirl finish

Troweling with a circular, overlapping motion

Bushhammered finish

Coarse textured finish obtained by fracturing a concrete

Honeycomb

Voids on a formed concrete surface

Spalling

-Chipping or scaling of a hardened concrete



-also called scaling

Crazing

Numerous hairline cracks

Drying shrinkage

Reduction in volume of concrete caused by loss of moisture

Setting shrinkage

Reduction in volume of concrete caused by hydration of the cement paste

Concrete

Proportioned mixture of cement, aggregate and water

Concrete

A plastic mass which can be cast, molded, or formed into size or shape

Setting

Hardening of concrete is called

Mortar, stucco or cement plaster

Mixed with water and fine aggregate of less than 6mm (1/4")

Concrete

Mixed with water and fine aggregate of more than 6mm (1/4") in size produces

Reinforced concrete

Concrete strengthened by embedded steel

Plain or mass concrete

Concrete without reinforcement

Cement

First developed by the romans by mixing slaked lime with pozzolana

Smeaton

An englishman who rediscovered hydraulic cement

Aspdin

-English bricklayer and mason



-invented and patented portland cement

Cement

Generelly refers to portland cement which is the principal type of cement in use

Cement

-Hydraulic bonding agent used in building construction



-fine powder obtained by grinding the clinker of clay

Natural cement

Obtained from natural materials having cement-like structure

Artificial cement

-Available in large and increasing numbers



-may be classified as portland cement

Portland cement

-Proper proportions of lime, silica, and iron components



-four parts of limestone to one part of clay are basic ingredients

Portland cement

Sold either in cement bags of 40 to 50 kilos weight or in bulk

White cement

-stainless cement



-free of iron impurities

American society for testing materials

ASTM

1 cu. Ft and weighs 94 lbs

Each bag of cement is equivalent to

94 lb

Measure of P.C in US

87.5 lb

Measure of P.C. in canada

112 lb

Measure of PC in britain

50 kg

Measure of PC in other countries

White portland cement

-Same material as normal portland except in color



-for curtain wall and facing panels


Masonry cement or tile adhesives

-Specially designed to produce better mortar



-has good plasticity and workability

Waterproofed portland cement

Produced by adding a small amount of stearate

Lime

-One of the oldest manufactured building material



-used as mortar and plaster by the early civilization

Egyptians

Used lime plaster before 2600 bc

Romans

Developed a mixture of lime putty and volcanic ash for the first real cement

Quicklime

Carbonates decompose into carbon dioxide which is expelled

Slaking or hydration

Before quicklime is used, it must be first mixed into water

Slaked lime or hydrated lime

Calcium hydroxide (Ca(OH)2) known as

Hydrated lime

-Mixed with water to make lime putty



-used only where slow underwater setting is required

Gypsum

Like lime, was used as a plaster by egyptians, greeks and romans

Plaster

From the greek word for both theraw materials and calcine product

Gypsum rock

Is ground fine and heated to between 325°F to 340°F

Plaster of paris

If pure gypsum is used

Hard wall plaster

-If 39.5% impurities are present



-harder than lime plaster

Gypsum plaster

Rendered more plastic by the addition of hydrated lime

Fiber or hair

Sometimes added for greater cohesiveness

1400°C to 1450°C

Required temp for portland cement

Tricalcium silicate

Main ingredient of portland cement

Aluminous cement

-Produces mortar or concrete with high initial strength



-made from a mixture of limestone and clay with high aluminum oxide content



-calcined at about 1400°C

Gypsum

Added to clinker to retard setting

300mm (12") from the ground

Cement should be stored in shed with a wood floor raised about....

12 sacks in height

Piles should be limited to...

Construction aggregate or aggregate

Inert mineral fillers

Lightweight aggregates

-ASTM C330



-such as cinders, blast, furnace slags...

Pumice

-Weighing from 25 to 60 lbs per cu. Ft



-hard to be handled and mixed without excessive breakdown



-undesirable feature is its water absorption

Perlite

-Composed of stable silicates and is inert



-durable for use as a lightweight aggregate or for insulation



-useful when maximum strength is not required

Vermiculite

Micaceous mineral which expands on application of heat

Expanded slag

-or foamed slag



-molten blast furnace slag with controlled quantities of water or stream

Cinders

-Composed of the ash components of the coal



-satisfactory for use in concrete but are not particularly weight saving



Admixtures

Come in powder, paste, and liquid form

Accelerator

-principal ingredient are calcium chloride



-maximum amount added is 2lbs per bag of cement

Retarder

Principal ingredient include zinc oxide, calcium lignosulfonate, derivatives of adipic acid

Waterproofing compounds

-Reduce the capillary attraction of the voids in concrete



-it does not render concrete waterproof

Dry cast

For surface coloring

Integral colors

- for body coloring



-incorporated in the mortar topping

Proportioning concrete

Oldest, the most commonly used the most convenient and the least scientific method

One cubic foot

Each 'part' is equivalent to

Batch mixers

Into which sufficient materials are placed at one time

Continuous mixers

Into which the materials are fed constantly

Aerocrete

-Lightweight, expanded structural concrete



-produced by adding a small amount of metallic aluminum powder



-excellent fire resistive qualities

Gunite

-mixture of sand and cement deposited under high pneumatic pressure



-trade name cement gun

Porete

Portland cement concrete to which a chemical foam is added to generate gases in the process of deposition

Haydite

Processed concrete added with lightweight aggregate

Water cement ratio

Often stated in gallons of water per 94 lb sack of cement

Water cement ratio

Controls the strength, durability and water tightness of hardened concrete

Water cement ratio

Amount of water used per bag of cement

Duff A. Abrams

Abram's law

Air entraining agents

Manufactured from such ingredients as rosin, beef tallow, stereates, foaming agents (soap)

Surface active agent

Aiding in the emulsifying and dispersion of other additives

Hydrated lime

Usually in the proportion of 10 to 15% of the cement by volume

Slump

Reduce its height due to gravity action

Hand mixing

Done on a water tight platform

Hardening

Rather slow process in which the cement and water unite to form compounds that give strength and durability to concrete