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148 Cards in this Set

  • Front
  • Back

Whats the mission of maintenance?

Provide aircrafts that are ready to fly and fight

Explain how categories of maintenance are divided

On-equipment - flight line




Off-equipment - beyond capability of flight line (backshop)

What is intermediate level maintenance and who performs this level?

Off-equipment/in-shop maintenance




Performed by backshop

Who allocates maintenance resources to meet mission requirements?

Wing Commander (WG/CC)

Which AFI covers duties and responsibilities of key leadership within a maintenance organization?

AFI 21-101

Who manages the wings QAP's?

Group Commander (GP/CC)

Who ensures compliance with the wing EAP program?

Squadron Commander

Who is responsible to the squadron commander on technical matters and leading a mission focused maintenance effort?

Maintenance Operations Officer (MOO)




Maintenance Superintendant (MX SUPT)

Who is the first-line manager and technical authority in his or her area of maintenance supervision?

Section Chief

Who manages the maintenance production effort by assigning priorities to meet the flying and maintenance schedules?

Production Superintendent (Pro Super)

Which 3 squadrons exist under MXG?

MXS - Maintenance Squadron




MOS - Maintenance Operation Squadron




AMXS - Aircraft Maintenance Squadron

The MXS is compromised of which flights?

Propulsion


TMDE


Accessory


AGE


Fabrication Maintenance


Armament Systems


Munitions


Avionics

Who maintains off-equipment aircraft and support equipment components, performs on-equipment maintenance of aircraft, and provides repair and calibration of TMDE?

Maintenance Squadron (MXS)

PMEL is responsible for what?

Maintains, calibrates, certifies TMDE

The AMXS is responsible for what?

Servicing, inspecting, maintaining, launching and recovering assigned and transient aircraft

Which section does electro-environmental belong to in AMXS?

Specialist Section

Who is responsible for quality maintenance?

Individual maintenance technicians, supervisors and commanders

What is the role of QA?

Assess, analyze and identify problem areas that may exist.




Assess training and equipment.




Increase reliability.

How does QA identify trends and problem areas?

By performing inspections and special assessments

What are 3 functions of IMDS CDB?

Updating the database




Retrieving from the database




Reporting of data

Why is it important for a scheduler to have access to accurate information, entered by maintenance personnel, in the IMDS CDB?

So it doesn't create more work




So flyable aircrafts aren't grounded and grounded aircrafts aren't scheduled to fly

How does higher headquarters use aircraft status, configuration changes, inventory and utilization data entered by maintenance personnel?

To assign taskings to different units

Which IMDS CDB subsystem allows the user to establish locally defined location codes meaningful for use within the maintenance complex?

Location management subsystem

What IMDS CDB subsystem provides an on-line capability for maintenance personnel to document, inquire, and produce retrievals of maintenance actions?

Job data documentation

Which individual is assisted by the IMDS CDB status and inventory reporting subsystem?

Maintenance Controller

What phase of the operational events subsystem provides the capability for periodic reports of mission accomplishment?

Analysis (Part 3)

What IMDS CDB subsystem provides the user with the capability to automate the records keeping function?

Inspections and time change subsystem

What subsystem do users monitor to determine the status of specific TCTO's, by TCTO data code, equipment serial number, or equipment end item?

Time Compliance Technical Order Subsystem

In which IMDS CDB subsystem is personnel data maintained? How is the information accessed?

Maintenance Personel Subsystem

What 5 types of training can be monitored by using the IMDS CDB training management subsystem?

1 - recurring courses


2- one time courses


3 - OJT courses


4 - Upgrade training


5 - certification courses

What is provided by the maintenance-supply interface subsystem of IMDS CDB?

The capability to order parts for unscheduled requirements




Time change requirements


TCTO's




To manage maintenance event validation of supply requisitions

What 781 series forms do the aircraft automated forms subsystem profile and print?

781A - Maintenance Discrepancy




781J - Vehicle Engine Flight Document




781K - Inspections and Delayed Discrepancies

Who is authorized to access IMDS CDB data?

Only personnel with the need to utilize the information to perform official duties

Why are accuracy, neatness, and legibility stressed in the handling of aircraft and equipment forms?

These forms are handled by various personnel who will need to extract information from them, minimize errors

According to 00-20 series TOs, what constitutes a minimum signature requirement on most aircraft forms?

First name initial, last name, employee #




D. Olson 02713

Name the status symbols used on aircraft forms in descending order

Red X, Red -, Red /

What red symbols used on aircraft maintenance forms represent?

The condition or status of the aircraft/equipment




(seriousness of discrepancy)

What does a red dash represent?

The condition of the equipment is unknown

A discrepancy which may affect the flying efficiency or flying safety of the aircraft, but isn't sufficiently urgent enough to ground the equipment, would be represented by what symbol?

Red Diagonal

Why is each aircraft discrepancy identified on the AFTO Form 781A?

Historical and filing purposes




Ensures corrective action is taken

Before using a blank AFTO Form 781A, what four areas must you complete?

From, MDS, Serial Number, Page _ of _ Pages

Once you correct a discrepancy, which blocks of the AFTO Form 781A must you fill out to clear a red X condition?

Date corrected


Corrective action


Corrected by


Inspected by

AFTO Form 781K is used for what?

To recored inspections due or completed




Also delayed discrepancies

You finished servicing liquid oxygen on the aircraft, which blocks the AFTO Form 781H must you fill out?

Blocks 11 & 12

What is the purpose of the AFTO Form 244?

Tells the operator and the mechanic status of the equipment




Records inspections

Why should you review the AFTO 244?

The equipment could get damaged




People could possibly get injured

What is the main objective of the phase inspection?

To reduce the time an aircraft is out of commission for any given inspection

How many inspections are peculiar to the ISO inspection concept? What are they called?

3




1 - Home Station Check


2 - Major Inspection


3 - Minor Inspection

State the purpose of training management.

To ensure that a continuous, well organized training program is established and managed throughout the maintenance complex

What are 3 elements of the maintenance training program?

1 - Qualification Training


2 - Management Training


3 - Upgrade Training

After the supervisors initial qualification evaluation, when is reevaluation of personnel required?

When a deficiency is identified, or a change of assignment/equipment

Who must be trained in the maintenance management system?

All personnel, excluding 3 - Level airmen

What does UGT (Upgrade Training) provide?

Training to meet job knowledge and skill level requirements

Explain the purpose of the MDR system.

To provide data to activities that are responsible for development, procurement and other logistics management functions

What TO gives step-by-step procedures and instructions for reporting and handling deficiency reports and exhibits?

TO 00-35D-54

CAT I Drs are used to report what type conditions?

Emergency Conditions

Who is the originating point for DRs?

Either you or your shop

What 2 DD forms are used when identifying a deficiency exhibit?

DD Form 2332, Product Quality Deficiency Report Exhibit




DD Form 1575, Suspended Tag Material

Why must cleaning never be done on a deficiency exhibit?

Evidence could be lost during cleaning

Explain 3 characteristics of the supply system that determined the need to break the system into segments.

1 - The supply system is world wide




2 - The supply mission depends on storage, distribution and disposal




3 - The system contains parts of different size, complexity and value

Whats an NSN?

National Stock Number




13 digit # used to identify a part in the national supply system

Describe the designations of the 3 positions of an ERRC designator code.

First - identifies expendability




Second - identifies repair level




Third - identifies cost category

What are bench stocks?

Items assigned designators XB2 and XB3




(Repetitive consumption items)

Explain the 2 types of property responsibility.

Command - ensures records of supply transactions are kept accurately




Custodial - individual using the property is responsible for it

Whats pecuniary liability?

you must make good the loss, destruction or damage of property caused by your negligence

How can you be relieved from property responsibility?

When the user of the property changes




(Turn in or Transfer)

Explain 3 ways to settle an obligation to the Air Force whether or not pecuniary liability is admitted.

1 - Report of survey for AF property




2 - Cash Collection Voucher




3 - Statement of charges

What organization issues departmental publications?

Headquarters USAF

What TO index would you consult to ensure the shop file contains all of the TOs applicable to a particular aircraft?

LOAP

What types of information are found in Operations and Maintenance TOs?

Information about how to operate, maintain, service, inspect and overhaul a piece of equipment

Whats the function of MPTOs?

Establish policies and prescribe procedures relating to TO system, preventative maintenance, scheduled inspections

A supervisor dispatches a mechanic to the phase dock to accomplish a power-off phase inspection. Which abbreviated TO would the mechanic use to accomplish the inspection?

Inspection Workcard

When will an immediate action TCTO be issued?

To correct unsafe conditions that could result in fatal or serious injury

What type of TCTO is used when a defect causes an unacceptable reduction in combat efficiency?

Routine Action TCTO

Why is a good numbering system needed for TOs?

It helps to locate an exact location of a TO

What part of the TO numbering system identifies the equipment category and mission of the aircraft?

First group

What is meant by the term basic mission symbol?

The symbol represents the type of mission the plane was built for




C-130 (C stands for Cargo)

When a TO number has 4 parts, what does the 4th part mean?

Operating instruction




Service or Maintenance Instruction




Overhaul Instructions




Illustrated Parts Breakdown

Where would you look first for a brief description of the F-16 systems?

General Vehicle Manual

What should you read before operating any equipment or aircraft system?

Introduction

What do the digits of the MIDAS indicate?

6 digit numbering system 00-00-00




first group - major system


second group - subsystem


third group - function #

What do the digits in the different parts of the FI code indicate?

System - Subsystem - Fault indicator - Fault isolation

Which TOs do you use for installing components and performing operational checks?

Job Guides

If you don't know the part number, how would you locate the part in the IPB?

Look in the IPB for the system, go to the table of contents

What part does the reference designation play in locating parts in the IPBs?

Troubleshooting and determining a component was bad, use the reference designator to confirm the right part gets ordered

Give 5 methods of updating to keep TOs current.

1 - Revisions


2 - Changes


3 - TO page supplements


4 - Supplements


5 - Rescissions

When are revisions normally issued?

When changed pages exceed more than 80% of the basic TO

How would you file a TO revision?

Check the replacement note against the title page of the TO being replaced. If they agree, file new TO

Changes to a TO should be checked against what page?

"A" page, back of the title page

Name 3 types of TO supplements

Routine




Safety




Operational

How are operational and safety supplements filed?

By title page




Safety Supplement Title page - Red S's




Operational Supplement Title page - Black O's

What form is used to report a TO discrepancy?

AFTO Form 22

What are 3 types of improvement reports?

Emergency




Urgent




Routine

What types of errors should an AFTO Form 22 not be submitted for?

Word omission, typographical error, printing errors.




Errors that don't cause misinterpretations will be corrected during reviews.

What types of precautions should you take when you're working with oxygen?

Keep equipment clean and free of moisture, oil, grease




Use only anti seize tape on oxygen service fittings




never park LOX cart in sodded, grassy, asphalt areas

In what position do you place the vent valves when parking LOX carts?


Open when parked




Closed when transported

What safety radius is prescribed for personnel not involved with servicing oxygen?

50 feet radius of oxygen servicing zone
Describe the types and properties of oxygen.


GOX - colorless, tasteless, heavier than air. Not flammable but supports combustion.




LOX - pale blue liquid at -297 degrees F or below. Not flammable but will support combustion.

What provides the bond between the LOX cart and the aircraft?

Servicing hose
Describe the properties of gaseous and liquid nitrogen.


Gaseous - colorless, tasteless, heavier than air




Liquid - colorless, odorless liquid at -320 degrees F

Describe the nitrogen-servicing events.


Grounding unnecessary.




20ft radius if person is not involved.




Wear PPE




Don't point Nitrogen towards anyone

What effect does nitrogen have on the oxygen supply in a confined space?

It can dilute/displace oxygen and endanger life support
What precaution should be remembered about treating skin frozen by liquid nitrogen?


Don't attempt to re-warm skin




Seek medical attention

Whats the first thing you should remember when working with or around explosives?

Don't perform unnecessary tasks around explosives
Explain how explosives are classified.

By net explosive weight and type.
Whats the explosive classification for fire extinguisher squibs?

Class/Division 1.4 explosive
Explain why maintenance personnel are always exposed to shock hazard.

Many of these events are caused by improper use of electrical facilities and equipment.
What precautions should you observe when working on electrical/electronic equipment?


Don't wear/use metallic objects




Learn location of switches/circuit breakers

What factors determine the resistance of the human body to current flow?


Path of current




Duration of current




Condition of skin

Why should you always keep one hand behind your back when working on electricity?

To avoid sending large portions of current through your heart (voltage going from one hand to the other)
Explain the harmful effects of electrical shock to the human body.


Damage nerve tissue, wasting away of muscle




May produce personality changes, amnesia, mental inertia

Whats static electricity?

An electrical charge at rest
Why is it easy to damage ICs with ESD?

When you pack more and more microscopic components into ICs the dielectric becomes thinner.
How can you prevent damage to ESDS equipment during shipping and storing?

Use containers made of barrier material

Whats the philosophy of a HAZCOM program?

Awareness

What 2 general categories of material hazards are found in most Air Force operations?


Health Hazards from chemicals




Physical Hazards from chemicals


Who makes the hazard determination for a potentially hazardous material purchased by the Air Force?

Supplier or Manufacturer

What information must be identified on the container of a hazardous material used in your work area?


Identity of Haz Material




Appropriate warnings




Name, address, phone # of manufacturer


What regulation is a good source of information for prevention of accidents?

AFI 91-202 USAF Mishap Prevention Program

What consideration should be given a high priority in the layout of the shop area?

Safety




workspace, traffic lanes, position of equipment

List 4 safety requirements you should look for n the shop.


Clean work area




Good lighting




Good ventilation




Floor free of obstruction

How can personnel aid in the safety process of the shop?

Know:


Phone # for fire department


Location of fire extinguishers


Which type of extinguisher to use



What are the major danger areas around an operating jet engine?


Intake




Exhaust




Engine turbine plane of rotation

What condition causes the danger area around an operating jet engine intake?

Suction effect
What conditions make the engine exhaust blast particularly dangerous?


High velocity




High temperature

Why is the plane of rotation of the engine turbine wheel considered dangerous?

If the wheel disintegrates and youre in the plane of rotation, you will be cut into pieces
Where is noise intensity greatest around operating jet aircraft engines?

To the rear of the engine at a 45 degree angle
Whats the greatest cockpit hazard on most aircraft?
Accidental firing of ejection seat
When are the canopy, escape hatch, and ejection seat safety pins installed, and how long do they stay installed?


Installed directly after flight




Stay in while aircraft is on the ground

When are you authorized access to the cockpit area of an aircraft with an ejection seat?

After you have had cockpit/egress training for that particular aircraft
State the hazard present on aircraft having power-actuated surfaces.

People being caught between the aircraft and the moving surface
When you approach an aircraft to perform maintenance, what are normally the initial indications you'll have that the aircraft is armed?


Warning signs near cockpit entrance




Safety pins with red streamers on armed

List some things you can do to prevent FOD


Spot check tool boxes




Police work area after a job




Use special FOD containers

What dual purpose do FOD containers serve?


Receptacle for debris




Reminder to practice FOD prevention

How should mishap prevention tags be secured to equipment?

Make them visible and secure them as close to the equipment as possible
When would you use a DANGER TAG (AF Form 979)?

When immediate hazard exists and specific precautions are necessary
What series of forms is used to report accidents?

AF Form 711B, USAF Mishap Report
What are the restrictions concerning the release of accident information to the news media?

Personnel from Base Info Office determine what info gets released to the media
What are 3 sources of high-frequency radiation?


Radio Transmitter




Radar




Electronic counter-measure device

What are the principal effects that high-frequency radiation has on the human body?

Burns under skin




Cataracts over eyes




Heat damage to organs

What are the 3 types of nuclear radiation?


Alpha




Beta




Gamma

What material provides protection against each type of nuclear radiation?


Alpha - sheet of paper




Beta - regular clothing




Gamma - inches of lead

Why should you wear a film badge or dosimeter in a contaminated area?

They allow the amount of radiation to be measured
What colors are used on the radiation placard?

Magenta on a yellow background
What are the 3 minimum safety standards for nuclear weapons under the nuclear weapons surety program?


Weapons security




Prevent unauthorized or accidental actions




Prevent nuclear explosions

List your individual responsibilities under the nuclear weapons surety program.


inform supervisor if not qualified to perform task




Report safety hazards




Identify unreliable personnel




Report if you feel unreliable

Who is responsible to certify or decertify individuals from the personnel reliability program?

The individuals commander

What should you do if one of your PRP certified co-workers has a substance abuse problem?

It should be reported to your supervisor or CO