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175 Cards in this Set
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Vol. 1 General Maintenance Information Which squadrons form the mxg? |
Maintenance Operation Squadron (MOS), Maintenance Squadrons (MXS), and aircraft maintenance Squadron (AMXS). |
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Who does QA work for? |
Mxg Commander |
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How does QA identify negative trends in problem areas? |
Through evaluation and/or inspection |
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The maintenance operations Squadron is directly responsible to the mxq commander for a variety of tasks to support the group production effort. Which tasks are these? |
Administration, analysis, training management, and programs and resources |
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What are the functions of the Moc? |
To Monitor and coordinate sortie production, maintenance production, and execution of the flying and maintenance schedules, and maintain visibility of Fleet health indicators. |
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For the Moc to comply with requirements and to identify potential problems what type of exchange is crucial? |
Detailed info between squadrons and the Moc. |
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Which two squadrons made the maintenance Squadron be divided? |
CMS component maintenance Squadron and EMS equipment maintenance Squadron |
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If you are assigned to the MXS or CMS/EMS, to which flights might you be attached? |
Propulsion flight (off equipment maintenance) or a maintenance (flight phase inspections) |
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What types of tasks does the propulsion perform? |
Engine / module / accessory disassembly, assembly, test, and repair |
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If you are signed to a specialist flight in the AMXS, which engines tasks are you required to do? |
Troubleshooting engine malfunctions, component removal and replacement, compressor washes, performing inspections, and Servicing. |
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What is the purpose of the cfetp? |
To provide career field managers, Commander's, training managers, supervisors, and trainers with the framework to plan, develops, conduct, mayonnaise, and evaluate and effective, productive, and efficient career field training program. |
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What does the fourth position of the afsc 3A652 represent? |
The skill level |
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What is your title when you obtain a 5 skill level? |
Journeyman |
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What skill level would you possess when you obtain the title superintendent? |
9 level |
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How many months must you have in the Air Force before you may attend Airman Leadership School? |
48 months |
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Why should you keep your cdc's after you complete them? |
So you can study them when you prepare to test for staff sergeant |
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When you are promoted to the rank of tech sergeant, what school must you attend? |
Noncommissioned officer Academy. |
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What skill level is an Airman expected to fill positions such as flight Chief or production supervisor? |
Superintendent 9 level |
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What is the purpose and goal of the AFOSH program? |
To ensure safe and healthy working conditions for all Air Force employees. It's ultimate goal is to protect Personnel from work related deaths, injuries, and illnesses. |
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What series of the AFOSH standards govern occupational safety? |
91 series of the Air Force Publications. |
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Who would you contact if you have a question regarding an unsafe condition? |
Your supervisor or the unit safety representative. |
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What is the purpose of safety in the work area? |
To prevent personal injury and damage to equipment and save time and money. |
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How can most hazardous situations be avoided? |
By simply following procedures, asking for help when needed, and using personal protective equipment PPE |
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List for good housekeeping practices. |
One wipe up spills is the occur. 2 pick up oily rags and return them to the proper containers. 3 pick up foreign objects. 4 get rid of clutter |
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How should you lift a heavy or bulky object? |
Keep your back straight, squat down, and then use your leg and arm muscles to provide lifting power. |
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What AFI outlines the responsibility of every position in the chain of command? |
AFI 21-101 |
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On what aspects of Performing maintenance must all levels of supervision place emphasis? |
Safety, quality, and timeliness. |
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What types of Maintenance actions are prohibited? |
Shortcuts or incomplete maintenance actions. |
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What does maintenance discipline require of Maintenance personnel? |
To display integrity and comply with all written guidance. |
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What will happen to Personnel who fail to uphold maintenance discipline? |
They are held accountable. |
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What two things should you check to ensure the aircraft is safe for you to perform maintenance? |
The aircraft forms and with other Personnel located around and onboard the aircraft. |
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Which aircraft Forum should you check for injuries that may prevent you from starting your assigned tasks? |
AFTO forms 781 H and 781 A |
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Why should you check with other people working inside or outside the aircraft practice starting maintenance? |
They might not have put the proper entries in the forms before starting their tasks. |
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What form is documented to identify an armed aircraft? |
AFTO form 781 h |
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What are three types of equipment that produced radio frequency radiation? |
1 high frequency radio transmitters. 2 radar. 3 electronic countermeasure devices |
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What are the primary danger areas that exist around operating engine? |
Propellers, engine intakes and exhaust, turbine wheel and starter planes of rotation, as well as high frequency noises. |
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When a propeller is running what are its two most dangerous areas? |
The plan of rotation and the axis of rotation |
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What causes the danger area in front of the intakes of operating engines? |
The suction effect |
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What is the minimum safe distance that should be established to avoid the effects of an exhaust blast? |
200 ft to the rear of the aircraft. |
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What is the best way to protect yourself from noise levels that can cause permanent hearing loss? |
We're both earplugs and headsets. |
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Why should person exercise caution when I pushing the plane of rotation of a helicopter main rotor blades? |
Because the blades tend droop at decrease speeds. |
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When approaching or leaving a helicopter with blades rotating what two things should maintenance Personnel remember? |
All Personnel need to remain in full view of the pilot or helicopter operator and keep in a crouched position. |
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What are the primary factors that create static electricity? |
Movement or motion |
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What is effective grounding? |
Providing a path for static electricity to flow to a grounding point in the Earth. |
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What is the purpose of bonding? |
To eliminate the differentials in electrical charges that exist or are generated between a component of the aircraft or between two components |
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At the locations where a bonding wire is attached, what surface acquirements must be met? |
They must be clean and unpainted |
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What you do to clothing you're wearing become soaked with fuel? |
Remove your clothes and shower immediately with plenty of soap and water. Allow the clothing to dry, and then launder them with soap and water |
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What conditions can result from excessive inhalation of fuels or chemicals? |
Headaches, dizziness, loss of muscular coordination, and unconsciousness. |
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When may a safety net be used? |
When workers are more than 25 feet above the ground, water or other surfaces where ladders, catch platforms, temporary floors, fixed or mobile Work Platforms or a personal fall arrest system pfas or other similar devices is impractical |
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Why should Air Force personnel be so concerned about FOD? |
Damaged caused translates into the loss of resources, money, or in the worst-case scenario, someone's life. |
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What can happen when loose objects are blown or washed into the runway? |
An aircraft engine can ingest them through its intake |
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Who is assigned as the five prevention program manager? |
Vice Wing Commander. |
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Who is responsible for preventing fraud by looking for and removing hazards that could cause damage to equipment or loss of life? |
Everyone |
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What must all workers account for at the beginning and end of each shift and maintenance action? |
Their tools |
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What should you do when you suspect that an item is lost on an aircraft, and it is in the area where it can cause damage? |
Immediately place a red X symbol in the aircraft or equipment forms of all affected aircraft or equipment with a description of the tool and a specific last known location of the tool. Then you must conduct a search for the Lost item |
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What should you wear when you are required to physically enter an intake or exhaust? |
Pocketless coveralls bunny suit, as well as, either cloth over boots or stocking feet when Boots are removed |
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To whom should you report damaged Paving in aircraft parking areas and taxiways for immediate repair? |
Base Airfield manager |
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Into what two categories are hazardous materials divided? |
Health hazards and physical hazards |
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What is the purpose of the hazard communication program? |
Establishes guidance for training employees on the health and physical hazards associated with Hazmat in the work area |
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Toxic materials are divided into what three General physical classifications? |
1 gases and Vapors. 2 liquids. 3 solids |
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What type of gas are we frequently exposed to during test cell and flight line operations? |
Carbon monoxide |
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What physical form of hazardous material enters a body easily angered causes rapid toxic reactions? |
Gaseous forms |
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What is the key factor in making the PPE program successful? |
Your acceptance |
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What is crucial factor in the PPE maintenance? |
Inspecting PPE before and after each use |
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What is normally used to clean most protective equipment? |
Mild soap and water |
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When you store PPE from what are you protecting it? |
Sun light, heat, extreme cold, excessive moisture, the mechanical damage |
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Which of the design of a hazardous storage area allow for? |
Inspection of each container for leaks and deterioration and for the transfer of container contents and taste container damage occurs |
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When removing spilled or leaking hazardous materials from the storage area what should you never do? |
Never placed the incompatible types in the same container |
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What information must Hazard warning labels include? |
Name and identity of the chemical and all appropriate Hazard warnings |
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For stationary Hazard containers what can be used in place of a label? |
Placards |
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An MSDS is cross reference to every type of material recorded on what document? |
Hazardous chemical inventory |
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Where can you find the proper procedures for disposing of hazardous waste materials? |
Material safety data sheet MSDS |
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What other ways hazardous waste can be disposed of properly? |
Chemical physical treatment, biodegradation, consideration, Landis posal, and off-site contract disposal |
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What is the purpose of the maintenance supply system? |
To procure, stock, and issue millions of items to thousands of customers worldwide |
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What areas of major weapon systems do glsc's manage? |
Aircraft, engines, Communications, test stands, Aerospace ground equipment, vehicles, and pods |
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What manual prescribes standardized procedures for supplies by Air Force organizations? |
AFMAN 23 - 110 |
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What are the four primary points of contact within base Supply? |
1 customer service. 2 retail sales. 3 demand processing. 4 equipment management. |
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What is the common term for repair cycle assets? |
Due in form maintenance (difm) parts |
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What day supply function manages their repair Cycle System? |
Repair cycle support system (rcss) |
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What is the purpose of the repair Cycle System? |
To establish a firm control over repair cycle assets to make sure they are repaired at base level or sent to a repair facility as fast as possible |
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When does the repairs cycle time from an item start and stop? |
It starts when the unserviceable item is removed from the engine and a demand is made on base apply for a replacement. It stops when item is sent back to base Supply |
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When you route a part to be repaired through the repairs cycle support system (RCSS), which part of the afto form 350 do they need? |
The bottom portion, part 2 |
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What types of items generally require complete Depo level overhaul? |
Time change items TCI, that allowable operation time has expired, items involved in a weapon system accident, items which have evidence of contamination, and items for which the condition cannot be determined. |
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List four of the important Supply documents that you may use. |
1 daily document register d04. 2 Priority monitor reports d-18. 3 repair cycle Asset Management listing d23. 4 do a validation listing m30. Five material Support Division MDS due in form maintenance difm report |
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Which supplied document provides a means for organization to review all document numbers process during the day by the SBSS? |
Daily document register d04 |
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Which supplied document provides data by which to monitor due outs and their corresponding status? |
Due out validation listing m30 |
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Why must they Supply have a priority system in place? |
Because base Supply must deliver numerous parts to numerous organizations on a daily basis and each organization's mission is different |
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What two priorities systems does supply use? |
Delivery Priority system and the uniform material movement and issue priority system UMMIPS |
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What two factors determine the priority of an off-base requisition? |
The urgency justification code UJC and the force activity designator FAD |
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What factor is adversely affected by the misuse of priority designators? |
The Integrity of the supply system |
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What is part one of the afto form 350 known as and for what is it used? |
The repair cycle processing tag. It is attached to items that are determined to be repairable and are being forwarded to other activities for repair |
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Where is part 2 of the AFTO form 350 located and what purpose does it serve? |
It is the section located below the perforation. It's the production scheduling document |
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Where can you find a block-by-block explanation of how to document the AF form 350 tag? |
T. O 00 - 20 - 2 |
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When an item is sent to the repairable processing center RPC, which blocks both front and back are required to be completed by the individual initiating a 350 tag? |
Blocks 1 through 14, 15a, and 29 |
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When an item is not sent to the repairable processing center RPC because of its size or for other reasons, which additional block must be completed by the originator? |
Block 16, 17, and 18 |
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Where can you go to find detailed information concerning the AF IMT 2005 codes and entries? |
Afman 23 - 110, USAF supply manual |
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When are you required to enter the type, model, series, and serial number required on the AF IMT 2005? |
When the requirement is for a not Mission capable Supply nmcs or partially mission-capable Supply pmcs repairable item |
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Which form should you submit if it is determined that a first-time request part will become a reoccurring one and, therefore, the stock level needs to be adjusted? |
AF IMT 1996, adjusted stock level |
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Where can you look to find information concerning how to use a condition tags and required entries for each? |
T. O 00 - 20 - 3, maintenance processing of repairable property and the repair cycle as a control system |
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What conditions warrant use of the DD Form 1575, suspended tag? |
When the part is awaiting maintenance or awaiting parts |
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What is the purpose of the DD Form 1577? |
To identify an unserviceable, condemned item |
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What is the purpose of DD Form 1577 - 2? |
Used to identify defective items that can be repaired and made serviceable |
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What is the definition of a shelf life item? |
The item that possesses deteriorative or unstable characteristics to the degree that a storage time period must be assigned to ensure that the item perform satisfactorily over a specified period of time |
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What is the main difference between type 1 and 2 shelf life items? |
Type 1 items have a definite non extendable. Of shelf life, and type two items they have their shelf life. Extended after completion of inspection / test / restorate of actions |
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How is the information on Dr's used? |
To increase operational capability and efficiency by correcting defects in design, material, quality, or maintenance of equipment, and to reflect the past performers history of a contractor. |
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You receive a part from Supply that does not fit correctly in the part is still under warranty. How does this change the way the DR process? |
It doesn't change the process |
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What are some of the justifications for initiating DR? |
Safety, item does not fit or work upon receipt, the items failed before its expected life cycle |
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If you find a deficiency that, if uncorrected, would you cause severe injury, under which category would you submit the DR? |
Category 1 |
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Within what time frame must all category 2 DR's be forwarded? |
Within 3 work days |
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Listen examples of equivalent authorization inventory data EAID items. |
Individual equipment, organizational equipment IE engine stands and special tools, and special or project equipment |
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EAID items that require formal Supply accountability must be reflected on what listing? |
Custodian authorization/custody receipt listing ca/crl |
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Who provide you with a required equipment manager training? |
equipment management element at Bay Supply |
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List of things you must accomplish if you serve it as an equipment custodian? |
Ensure you attend the required training on proper equipment account maintenance, inventory and account for every piece of equipment shown on the current CA/CRL before signing the account, and contact periodic inventory checks of your account to ensure that all the items listed are accounted for |
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Why are technical orders number? |
To provide a sequence for filing, categorize them by equipment type, and assist in establishing a library. |
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In the first section of the T.O number 1- F-16C-1 one, what does the one represent? |
Aircraft |
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In the first section of the to number 2J-F110-6-6, what does the J represent? |
Jet |
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In the tea. Number 2J-F110-6-14, what does the F1 10 represent |
Engine model number |
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How are index TOs identified? |
With a single 0 in the first section of the TO number |
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What can the US Air Force TO catalog database be used for? |
To establish and requisition to requirements, for the maintenance of TO libraries, to search for new updated and rescinded TOs and to cross reference TO numbers to equipment numbers |
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List three examples of O & M TOs? |
1 flight manual program Publications 2 on equipment organizational maintenance manual sets 3 work package deals |
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What do methods and procedures TOs established? |
Policies, methods, and procedures relating to the TO system, maintenance management, ground handling of Aerospace Vehicles, general maintenance practices, management of precision measuring equipment, and the safe use of Air Force equipment. |
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What are abbreviated TOs? |
Excerpts from one or more basic TOs that organize and simplify instructions |
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TCTOs are they authorized methods for doing what? |
Directing and providing instructions for modifying military systems and commodities in for performing or initially establishing one time inspections |
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Which technical manual is generally describe the overall aircraft when it's installed systems and subsystems? |
General equipment manuals |
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What type of information do GS manual's provide? |
Detailed system and sub system description as well as theory of operation |
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What type of information do JG manuals provide? |
Detailed start to finish, step by step maintenance instructions arranged in a logical sequence |
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Which type of TM contains operational fault identification procedures and reporting instructions that allow the flight crew to describe the conditions pertaining to malfunction? |
Fault reporting manuals |
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Describe the process of troubleshooting equipment when using a FI manual? |
The parts of a system / function are tested in a logical sequence until they specify in line replaceable unit failure, now adjustment, or wiring fault is found. |
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Which type of manual illustrates, lists, and describes all parts, modules, and special support equipment necessary to maintain aircraft engines? |
Illustrated parts breakdown |
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If you need to look up a part number, which two sections The Illustrated parts breakdown manual who you use? |
Group assembly parts list and / or numerical index |
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How are TCTO instructions used? |
For modifying military systems or Commodities within specified time will mix, and initiate special one-time inspection is more imposes temporary restrictions on systems or commodities |
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How can a TCTO be quickly identified? |
Find the number of 501 or higher in the third section of the TO number |
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Why are interim TCTO's in an electronic message format? |
2 speed delivery and implementation |
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How are hard copies of immediate action TCTOs identified? |
With the words immediate action printed in red at the top of the first page and with a series of red X's around the borders of the first page |
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What TCTO's are issued when potentially hazardous safety conditions could result in injury to personnel? |
Urgent action TCTO's |
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What are the ways, or formats, which TO's are used? |
Hard copy and on compact disc |
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Why is it important to ensure that you are using the most current TO for your particular job? |
Working with outdated information could result in serious injury and or damage to tools or equipment |
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What factors is the need for a TO revision based on? |
The impact of changes and supplements on the usability of the TO, urgency of the need of update, cost, and quantity of stock on hand. |
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If a TO change contains new material that cannot be included on an existing page, how are added Pages assigned? |
With the preceding page number and a suffix, such as 2-2.1 or 2-2A |
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How can you tell when the text or picture in a TO has been changed? |
There's a bold vertical black line alongside the affected text in the margin and there is a silhouette of a pointing hand in a figure, picture, or illustration. |
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What form is used to recommend improvements to TOs? |
Afto form 22 |
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What are potential results of an approved TO recommendation? |
Correcting an error, insert an omitted technical fact, or standardized improved procedures for all Personnel Air Force - wide |
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Paper copies of the afto IMT 22 are accepted without prior approval from whom? |
TO manager |
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What is reliability centered maintenance? |
A discipline mythology used to identify preventive maintenance test to ensure equipment meets its life expectancy at minimum cost to the government. It also is a maintenance concept that has the objective of achieving the inherent, or designed in, reliability of assistant |
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What is the goal of RCM? |
To optimize etow through a discipline analysis and structured process to identify cost-effective and technically sound maintenance policies |
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What are the two classifications of failures? |
Potential and functional |
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What is the process of trying to match modules with approximately the same amount of time left on them when assembling engines called? |
Module matching |
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What is the E T & D program |
It is the integration of Hardware, software, maintenance, and diagnostic processes to qualify and monitor / manage engine health |
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List the purposes of the E T & D program |
Predict, detect, and conduct preemptive maintenance analysis of reverse trends. Forecast time and material requirements days or weeks in advance to minimize ENMCS rates and maintenance man hours. Reduce shot flow days and increase serviceability spare engine levels. Redo life-cycle costs and improve reliability light improved measurement of Life views on critical components. Increase average ETOW by eliminating time-based removals. |
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What is the primary goal of the E T & D program? |
To prevent or limit damage to turbine engines by prediction or early detection of performance degradation and or failures |
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How do flight line Personnel use E T & D data? |
By collecting rottingen data and transferring it to the base engine maintenance shop for analysis |
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How do depo and product Center engineers and technicians use the ET&D data program? |
Do develop engine Trend data and provide support to field users by diagnosing engine performance problems. Upon request, it also uses the data to determine engine operational parameters in support of a safety investigation Board of mishaps. |
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What is the E T & D program designed to determine? |
If maintenance must be performed before the next flight and slash or before the next scheduled engine change? |
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What are CRFs designed for and what type of support do they provide? |
To take advantage of existing repair centers to sustain deployed forces and reduce forward support. It provides reason repair support during steady-state or contingency operations |
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What does a centralized rotatable pool CRP provide? |
Sufficient numbers of spare assets to maximize timely placement of serviceable assets were they are most needed, in lieu of waiting for the same items to be received, repaired, and shipped back to the originating support unit |
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Operating CRP rule should be mutually agreed upon by whom? |
Appropriate lead commands |
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How are CIRF assets accounted for in track? |
CRF production supervisors at conferences by using the AF portal to report daily status of these assets iaw prescribed instructions |
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What is Depot maintenance? |
Maintenance performed on material requiring Overhaulin or rebuilding a parts, assemblies, sub-assemblies, and end items |
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Why does Depot maintenance stock serviceable equipment? |
Because it has more extensive repair facilities than those available at base level |
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What type of Maintenance does Depot perform? |
Engine / component overhaul, jet engine intermediate maintenance level functions, disassembly, inspections, repair, Replacements, assemble and test engines/ components and Engine Systems |
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From where does the Air Force at Team Depot maintenance? |
Organic Department of Defense facilities and private sector contractors |
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List of most common forms of Depot level assistance |
Depot field and contract field teams |
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What is the primary objective of the CEMS? |
To obtain accurate information on the status, condition, and location of aircraft engines, gearboxes, and modules in the Air Force inventory |
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What is used to collect and store information provided by the different engine reporting systems? |
Comprehensive engine management system CEMS collects the information stores at in a central database |
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What section monitors engine room rules and placements and tracks components at the base level? |
Base level engine management section |
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What are some of the functions of CEMS? |
Provides for Air Force Radiance through the collection of information which one accumulated indicates that the overall view of operational capability. Answer the question of how many engines and components are available at any one time, and provides for cost effective use of available resources, since it allows components and engines to be shifted from place of excess to high need areas |
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What are the two categories of status reporting? |
First category is for engine and modules the second category is for tracked components |
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What is the purpose of the afto IMT 95? |
To maintain criminal history of significant maintenance actions on in items of equipment including, but not limited to, Aerospace Vehicles, engines, and designated -6 TO components |
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What should you do if an automated data system is not available for engine status reporting? |
Use that afto IMT 95 to collect the data manually and in sufficient detail to update the automated systems when practical |
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In general, what conditions should be documented on afto IMT 95? |
Conditions that could have a bearing on the future maintenance of equipment. |
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What is the purpose of the lead the fleet / Pacer engine program |
To determine actual distress modes of an engine and its subsystems in the field |
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He's only done what is the lead the fleet Pacer program? |
An accelerated Mission usage program that assists in the cheering the engines, modules, line replaceable units shop for placeable units, and they're subsystems |
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What type of information does the lead the fleet Pacer program provide? |
Really intelligent on equipment Integrity, reliability, and maintainability before the majority of the fleet is impacted. Engineering data and procurement lead times for only updating and modification of the engine, engine controls, and accessories |
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How do participating units manage their Pacer engines? |
They accelerate at twice the normal flying right until the items are, at a minimum, two years ahead of the top 10% High Time Fleet engines |
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Which program does the lead the fleet Pacer for them support? |
Overall engine lifecycle management plan |
