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140 Cards in this Set

  • Front
  • Back

201. Major structural areas

1. List six major structural areas of an aircraft.

1. (1) Doors, (2) nacelles, (3) fuselage, (4) stabilizers, (5) windows, and (6) wings


2. What provisions are made in the doors’ system for quick access for inspection or servicing of aircraft


components?

2. Small hinged doors are installed in a larger door.


3. What are the nacelles and their functions?

3. They’re aerodynamically smooth housings that provide support for the aircraft engines


4. What structural area provides a means for the aircrew to view outside the aircraft?


4. Windows.


202. Characteristics of aircraft systems

1. What type of system provides the capability to eject crew members?


1. Crew escape and safety


2. How do maintenance personnel talk to each other on the aircraft?


2. Through the use of the crew/ground communications intercom system.


3. List the five areas where exterior lights may be used on an aircraft.


3. (1) Landing, (2) taxi, (3) position, (4) anticollision, and (5) air refueling


4. Name the five functions of the fuel system?


4. (1) Provide fuel storage, (2) provide fuel supply to engines, (3) fuel dumping, (4) refuel/defuel, (5) and


automatic fuel usage/sequence control


203. Characteristics of avionics systems

1. What’s the main purpose of the offensive avionics systems?


1. To provide accurate data for global navigation and weapons delivery


2. What systems allow quick and efficient troubleshooting?


2. BIT systems


3. What abilities do defensive avionics provide?


3. Ability to detect, identify, prioritize, and jam hostile radars


4. What indications are provided by the hydraulic indicating systems?


4. Hydraulic pressure, quantity, and temperature


204. Danger areas associated with aircraft maintenance

1. Why are ejection seats so dangerous?


1. Because the ejection system contains an explosive charge


2. Why is it important to follow a checklist when performing maintenance, especially around ejection


seats?


2. To prevent accidental discharge of the ejection seat.


3. List the seven major danger areas around an operating jet engine.


3. (1) Intake, (2) exhaust, (3) turbine plane of rotation, (4) noise, (5) cartridge starter, (6) auxiliary air inlet doors,


and (7) heat.


4. What distances and in what directions are normally considered safe distances from the intake of an


operating jet engine?


4. 25 feet to the front and sides.


5. How can you determine the plane of rotation of an engine?


5. By the painted RED BAND around the aircraft fuselage or engine nacelle or by consulting the proper technical


order.


6. From which direction should you approach an aircraft with hot breaks? Why?


6. Approach from the aircraft’s nose or tail direction—never in line with the axles. The areas on both sides of the


tire and wheel (in line with the axles) are where fragments would be hurled if the tire explode


7. What is meant by the term “armed aircraft?”


7. The aircraft has explosive weapons, such as bombs, missiles, or ammunition, installed.


8. On what 781 series form and block is the status of aircraft armament recorded?


8. The AFTO Form 781H, Aerospace Vehicle Flight Status and Maintenance Document, must always have an


entry in block II (Gun or Rocket Status). This entry of HOT or COLD appears in red in the status block.


9. What effect will RF energy have on the tissue of your body?


9. When RF energy is absorbed in the tissues of the body, heat is produced.


10. What can you do to minimize the danger of your exposure to RF radiation?


10. Avoid the areas of radiating sources and observe warning signs


11. To prevent exposure to radiated RF, what’s the minimum safe distance you should maintain from an


operating UHF antenna and an operating HF antenna?


11. 1 foot; 5 feet.


12. What level of noise is likely to cause permanent hearing damage, even for a short exposure?


12. 160 dBA.


13. What’s considered the maximum safe dBA limit?


13. 84 dBA


14. Where is the greatest noise level intensity produced on a jet engine?


14. To the rear of the engines through an angle of 45° on either side.


15. What protective devices should be worn in areas with noise levels greater than 130 dBA?


15. A protective helmet or headset in addition to earplugs


16. How would you identify a person who was suffering from an overdose of noise?


16. The individual may have pain, a feeling of fullness, ringing or burning of the ears; dizziness; impairment of


concentration; occasional nausea; vomiting, or weakness of the knees


17. What precautions should you take when working around a rotating antenna system?


17. Turn off the power, pull the circuit breakers, tell others that you’re working in the area, and post warning signs


18. What actions should you take when working around moving machinery?


18. Button any shirt cuffs and remove any items that could get caught in the rotating machinery


19. What AFOSH standard gives the guidelines for fire prevention on the flight line?


19. 127-66.


205. Aircraft inspection systems

1. Under what four inspection concepts are AF aircraft inspected?


1. (1) Periodic, (2) phased, (3) iochronal, and (4) programmed depot maintenance.


2. Match the scheduled inspections in column A with the concepts in column B. Items in column B may


be used more than once.

Column A

____ (1) Preflight.


____ (2) Periodic.


____ (3) Home station


check.


____ (4) End-of-runway.


____ (5) Basic postflight.


____ (6) Hourly


postflight.


____ (7) Thruflight.


____ (8) Minor.


____ (9) Phase.


Column B

a. Phased.


b. Periodic.


c. Isochronal

(2. (1) a, b, c, (2) b, (3) c, (4) a, b, c, (5) a, b, (c is optional), (6) b, (7) a, b, c, (8) c, (9) a.)


206. Identifying basic scheduled inspections

1. Name the three purposes of PR, EOR, and TH inspections.

1. (1) Flight stability, (2) suitability, and (3) preparedness


2. How long is the PR inspection valid on a locally flown aircraft?

2. 24, 48, or 72 hours; the time is optional for the MAJCOMs


3. How many hours may elapse before a cargo aircraft that’s used for regularly scheduled airlift



operations requires a PR inspection?

3. 48 hours.


4. What inspection is performed just prior to flight?

4. End-of-runway


5. What type of inspection is performed on an aircraft that lands for refueling and plans to continue its



flight immediately?

5. Thruflight


6. When is a BPO inspection performed?

6. After the last flight of the flying period



7. What type of inspection determines if the aircraft is suitable for another flight?

7. Basic postflight


207. Inspections based on hours of operation

1. When is the HPO inspection performed?


1. After a specified number of flying hours have accumulated.


2. What inspection does the HPO inspection augment?

2. Basic postflight.


3. The PE inspection is more extensive than what two other inspections?

3. Hourly postflight or basic postflight


4. What’s the main objective of the PH inspection?


4. To reduce the time the aircraft is out of commission for any given inspection


208. Characteristics of isochronal inspections

1. How many inspections are peculiar to the isochronal inspection concept? What are they called?


1. Three: major, minor, and HSC


2. When are MAJ, MIN, and HSC inspections due?


2. Major and minor inspections are due upon accrual of a specified number of calendar days. The HSC is due upon


accrual of a specified number of calendar days and/or at the completion of a long-range mission.


3. Describe a MAJ inspection


3. A thorough and searching “look, see, and fix” of the weapon system to see if a condition exists that, if not


corrected, could end in failure of a part or cause a system malfunction before the next scheduled inspection


4. Describe a MIN inspection.


4. Checking of certain components, areas or systems of the aircraft to determine that no conditions exist that could


result in failure or malfunction before the next scheduled inspection


5. Describe an HSC inspection


5. It’s a combination inspection of former basic postflight and hourly postflight items.


209. Characteristics of intermediate-level inspections

1. Who has the responsibility of performing operator inspections?

1. The user.


2. What directs when special inspections are performed?


2. TCTOs, MAJCOMS, or local directives as listed in the applicable TO

3. When are periodic inspections and special lubrication requirements accomplished?


3. Upon accrual of specified operating power-on hours or at expiration of a calendar period


4. What’s the purpose of an acceptance inspection?

4. To determine if the equipment is serviceable and to check the condition of the equipment documents

5. Who performs the transfer inspection if more than 75 percent of the inspection interval has elapsed?


5. Transferring organization

210. AFTO Form 244

1. What’s the purpose of the AFTO Form 244?


1. It’s a system/equipment status record

2. What does part V of the AFTO Form 244 provide?


2. A continuous record of all major and minor maintenance that has been done on the unit.


211. Air Force Technical Order 781-series maintenance forms

1. What’s the purpose of the 781-series forms?

1. To provide a maintenance, inspection, service, configuration, status, and flight record for the particular weapon



system or support system for which they’re maintained

2. How would you use the AFTO Form 781A form?


2. To document each discrepancy discovered by aircrew or maintenance personnel.


3. What is an exception for using the AFTO Form 781A?

3. Discrepancies resulting from battle damage.


4. Explain the maintenance technician’s responsibilities for the AFTO Forms 781A.


4. Ensures enough copies are on the aircraft, transcribes open discrepancies, and completes all heading entries.


5. When can you erase symbols in the symbol block?


5. Never, even if entered in error



6. Explain the AFTO Form 781A entry for a removal to FOM.

6. Document as a separate discrepancy with appropriate red symbol. Reference will be made to the original


discrepancy by using the see page ____, item ____ format.



7. What’s required when a write-up is cleared?

7. Document the corrective action in the CORRECTIVE ACTION block and enter the date in the DATE



CORRECTED block. TO reference is only required for red X discrepancies.

8. How would you document an operational check that checked “good”?


8. By documenting the CORRECTIVE ACTION block with a statement such as “OP CK GOOD.”

9. Explain the purpose of the AFTO Form 781B


9. Used to provide COMSEC equipment status and when such use is directed by the LG or MAJCOM.


10. Who is responsible for checking the AFTO Form 781B prior to flight? Why?

10. The aircraft commander or designated crew member. To ascertain that the COMSEC equipment configuration



conforms to the mission requirements.

11. Describe the purpose of the AFTO Form 781H.


11. It’s used to document maintenance status and servicing information to provide a ready reference as to the status



of the aircraft.

12. How does the crew chief use the AFTO Form 781H prior to each flight?


12. Checks the quantities of fuel and oil in tanks, the oxygen, nitrogen, and water systems status to ensure entries on


the form correspond with the actual quantities onboard.



13. What’s the purpose of the exceptional release column on the AFTO Form 781H?

13. Serves as a certification that the authorized individual who enters a signature in this column has made sufficient



investigation to justify that the aerospace vehicle is safe for flight.

14. What’s the purpose of the AFTO Form 781J?


14. To document aerospace vehicle time and engine data including operating time.



15. Who is responsible for making entries on the AFTO 781J?

15. The maintenance technician.

16. What’s the purpose of the AFTO Form 781K?


16. To record essential inspection and delayed maintenance data.

17. What’s the purpose of Block D entries on the AFTO Form 781K?


17. Enter all delayed discrepancies, urgent action TCTOs, Category I routine action safety modification TCTOs,


outstanding routine action TCTOs, or commercial equivalents in this block


18. At what point are Red X entries entered on the AFTO Form 781K?


18. Don’t enter Red X entries in the 781K.

212. Air Force Form 1492, Warning Tag

1. What is the purpose of an AF Form 1492, Warning Tag?


1. To facilitate safe maintenance by preventing the inadvertent activation of a system that should not be activated.

2. Where are warning tags placed on the aircraft?


2. At a point where undesirable activation of a system is possible

3. The perforated bottom portion of the tag is used for what purpose?


3. To provide a “cross-check” with the aircraft forms. It is inserted through the forms binder ring and aligned with


its corresponding entry.


213. Static electricity and electrostatic discharge sensitive devices

1. What is static electricity?


1. The accumulation of an electrical charge on the surface of a material

2. How is a static charge generated?


2. By the motion of one substance relative to another substance. As they’re rubbed together and separated, one


substance gains electrons and the other loses electrons. This results in the buildup of electron charges on the


surfaces of the substances which are equal but opposite in polarity.


3. Does static electricity occur more easily in dry or humid air?


3. Dry.


4. How much static charge could be produced by simply walking across a vinyl floor during a period of


low humidity?


4. As much as 12,000 volts


5. List the seven types of ESD sensitive devices


5. Any seven of the following:


(1) MOSFETs.


(2) PROMs.


(3) ROMs.


(4) RAMs.


(5) CMOS.


(6) Discrete semiconductors.


(7) Film resistors.


(8) Resistor chips.


(9) Film devices.


(10) Piezoelectric crystals.


214. Electrostatic discharge protection procedures

1. Why are ESD failures often difficult to identify?


1. Since ESD could cause only partial failure or an intermittent failure, an LRU that has been exposed to ESD may



check out good on the repair bench, but fail on the aircraft during flight.

2. List the precautions you should take to protect aircraft components from ESD damage while working


on the flight line.


2. (1) Cover exposed terminals and cable connectors with protective caps or covers.



(2) Never transport an LRU without the proper connector cover.



(3) Never apply pressure sensitive tape directly to connector pins of the LRU or aircraft wiring.



(4) Always ensure that the aircraft is grounded before you remove or install an LRU.



(5) Touch the LRU case with your hand before disconnecting the cable.



(6) Touch the outer shells of mating connectors together before connecting the cable.



(7) Never remove or install an LRU with power applied to the aircraft

3. List the four main parts of an ESD protected area.


3. (1) Grounded workbench.



(2) Personnel wrist strap.



(3) Grounded floor mat.



(4) Grounded tools and equipment

4. What should the series resistance value be for the grounding cable on a grounded workbench?


4. At least 250,000 Ohms.

5. What safety feature should be incorporated into the personnel wrist strap?


5. A quick-release mechanism

6. What is a possible danger involved with the use of ionizers?


6. Possible radiation hazard

7. What types of protective clothing are available?


7. ESD protective smocks, gloves, and aprons

215. Types of wires and cable

1. Describe the construction features of insulated wire.


1. A metal conductor covered with a dielectric or insulation material.

2. What’s the purpose of having stranded conductors in wire used on aircraft?


2. Allows for flexibility

3. Describe the construction features of shielded cable


3. Has a metallic braid over the insulation to provide a barrier against electromagnetic interference

4. Describe the construction features of coaxial cable.


4. Consists of an inner (center) conductor separated by an insulation dielectric



7. Describe the protective layers of an EMP cable

7. There are three outer protective layers, consisting of a braided overall shield, a laminated copper foil-mylarcopper



foil tape wrap, and a second braided overall shield.

8. What part of an EMP cable can be repaired in the field?


8. The first two layers and a jack or connector.


216. Characteristics of aircraft electrical and radio frequency connectors

1. What are the two parts of an electrical connector? How is the electrical connector coupled?

1. A plug assembly and a receptacle assembly. Coupled by means of a coupling device which is part of the plug


assembly.


2. What part of an electrical connector is usually the fixed part?

2. The receptacle.

3. Which part of a connector/circuit should be the “hot” side?


3. The socket (female) side.


4. How are pin-and-socket contacts connected to the wires?


4. Either by soldering or crimping


5. What problems can occur if you don’t adhere to the design dimensions of a RF connector?


5. Added RF power losses and/or radiation interference.

217. Introduction to fiber optic cable

1. What’s a major factor to consider when using fiber optic cables in place of conventional wire cables?


1. The elasticity of the glass fibers



2. Twisting a fiber optic cable during installation can have what effect?

2. It can cause disturbances in lay uniformity, resulting in reduced power transmission


3. Why is it important to control the stress and forces exerted on a fiber optic cable?


3. Because of the small diameter of the cables.

4. In what areas does the military use fiber optic cable?


4. Almost anywhere copper wire is used including fixed facilities, and tactical applications in aircraft, ships,



vehicles, and communications/radio shelters.

5. What’s the key advantage of fiber optics in a tactical computer application?


5. Its immunity to EMI.

6. What are the advantages of fiber optics?





6. Wide bandwidth, low attenuation, resistance to electromagnetic interference, small size, light weight, increased




safety, increased security, and faster speed.





7. What’s the security advantage of fiber optics?


7. It’s nearly impossible to tap a fiber optic cable.

8. What’s the primary use for fiber optic cable?


8. As a transmission link, connecting the two electric circuits of a transmitter and receiver.

9. What’s the active component in a fiber optic communication system?


9. The source.

10. What are the two types of light sources used in a fiber optic system?


10. LEDs and ILDs.

11. What source is easiest to use?


11. LEDs.

12. How can you tell if a fiber optic system is energized?


12. If power is applied to the system, you must assume the fiber is energized. You can’t see whether a source is



energized or not. Never look directly into a fiber unless you’re positive that it isn’t energized.

13. What part of a fiber optic system converts the optical energy back to electrical energy?


13. The detector.

14. What two types of detectors are used in fiber optic systems?


14. PIN and APD.

15. What are the three parts of a fiber optic cable?


15. The core, cladding, and buffer


218. Soldering fundamentals

1. Why are exact dimensions necessary when stripping wire with wire strippers?


1. To ensure proper connection.


2. Why is rosin solder used for electrical soldering versus acid core?

2. Rosin doesn’t produce the corrosive effects that are noted when acid is used as a flux.

3. Explain a high-resistance solder connection.


3. Solder composed of equal parts of tin and lead has an electrical conductivity that’s much lower than that of



copper wire, therefore. Make every joint to be soldered mechanically secure to prevent solder from separating



the conductors and causing resistance between them.

4. Describe why flux is so important in the soldering process


4. It prevents the oxygen in the air from combining with the metal (oxidation) which, in turn, prevents the solder



from fusing properly.

219. Precautions, care, and procedures for using a soldering iron

1. Explain the purpose of keeping the soldering iron temperature correct.


1. An iron that’s too hot won’t allow solder to adhere to it.


2. What could be the consequences of using too much solder?

2. Dripping solder could serious burns or damage equipment.

3. Describe the first step of soldering joints.


3. The first step is tinning. The item is heated allowing solder to melt and form a thin layer necessary to make a



solid solder joint.

220. Types and use of solderless connectors

1. What’s the purpose of the terminal lug?


1. To permit easy and efficient connection to and disconnecting from electrical equipment.

2. Describe the use of the splice


2. Joins two electrical wires into a permanent, continuous wire run

3. Why do connector plugs make connections more reliable?


3. Removable pins are crimped and inserted into a connector where more than one wire can be connected or



disconnected at one time.

221. Proper use, care, and precautions of solderless connector tools

1. Explain the purposes of crimping tools.


1. To ensure a good mechanical connection and to ensure that the crimp is not too loose or tight.

2. Why is it necessary to properly crimp a connector?


2. Because a crimp that’s too tight either breaks the connector or makes it fragile so that it will break under



vibration; a crimp that’s loose will cause the wire to have a poor connection.

3. How can you ensure that you’re using the correct insertion/extraction tool?


3. By looking in the applicable aircraft wiring tech order or TO 1-1A-14 to see which tool is used with which type


of connector part number.


222. Wiring maintenance heating tools

1. What are the user’s responsibilities prior to using heating tools in a potentially explosive



environment?

1. To determine the suitability for use in a particular environment and to operate the tool in accordance with local


policies and directives and the correct operations manual and warnings. Failure to do so could result in fire


and/or explosion.


2. When using a heat tool, what determines the correct air temperature and pressure?


2. The application instructions for the particular product you’re installing.

223. Cable and wire repair

1. What is considered to be EMP cable repairable damage?


1. Damage to cable jacket, to outer braided shield or underlying foil wrap, and broken wires at the connector.


2. What is the criterion for flight line repair of the outer cable shield?


2. Minor shield damage that doesn’t affect more that 25 percent of the outer shield circumference.



3. Describe how to reapply copper shielding tape.


3. Apply with a 20 to 40 percent overlap over the rewrapped shielding tape so the applied wrap covers at least 11/2



to 2 straight wraps of 1/2-inch wide pressure sensitive polyester tape.

4. Describe the first step of wire repair.


4. Check TO 1-1A-14 to ensure you have the proper materials for the job.

5. What precaution must you take before applying heat shrink on a repair job?


5. You must heed tech data warnings concerning use of heating tools on fueled aircraft.

224. Wire bundling

1. Why is wire bundling important to proper maintenance?


1. Provides ease of installation, maintenance, and inspection; provides strain relief.

2. What is the recommended type of material for tying and bundling?


2. Narrow flat type.

3. Where is continuous lacing used?


3. Only on those wire groups or bundles that are to be installed in panels or junction boxes.

4. What are the spacing requirements for tying wire groups or bundles?


4. You need to tie all wire groups or bundles where supports are more than 12 inches apart and all ties need to be


spaced 12 inches or less apart.


5. What is the warning that you must heed when using cable straps?


5. The strap must be cut flush with the boss surface in order to eliminate painful cuts and scratches from


protruding strap ends.